PS S5.7 5450
000 OE35
Version no T-code
F-code Section C-code
1A Speed Contactor
196
Service Manual 1997-10-29
3. Assembly
1. Install coil on contactor base.
Terminal connections must point outward away from
base. Be certain the coil is properly located over the
base alignment pins.
2. Locate Bracket (3) on coil and on the base. Be certain
the bracket alignment pins properly seat in the holes on
the top side of each coil.
3. Secure the contactor assembly support into the vice
using minimum pressure to hold the support.
Install spring into coil recess.
Locate white bushing over armature stem and insert
armature through bottom of support positioning
armature “tab” into support slot.
Install bus base (6), movable contact (10), and spring
seat over armature stem.
Install spring and upper spring seat, upper contact,
upper insulator, lockwasher and nut onto armature
stem. Torque nut to 18-20 lb-in. (2.0-2.4 N$m).
4. Remove support and movable contact assembly from
the vice.
5. Now locate the contactor support and movable contact
assembly over Bracket (3).
6. Install the stationary contacts into the grooves located
on the top side of contactor support. Be certain the
notches in the stationary contacts properly seat with the
screw guides of contactor support.
7. Assemble clamps (15). Make certain clamps, bus bars
and contacts are in alignment and press clamps
downward with one hand...hold in this position and
install all clamp screws until snug. Check to be sure all
parts are in proper alignment, and position the power
cable bolts (with lockwashers, and flat washers) through
NOTE!
Be certain the armature “tab” is pointing
inward toward the center of the contactor
base when positioning support over bracket.
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