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Case CX300C User Manual

Case CX300C
288 pages
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ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
CX300C
Part number 47510038
1
st
edition English
April 2013
Replaces part number 47482582
Crawler Excavator
OPERATOR’S MANUAL

Table of Contents

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Case CX300C Specifications

General IconGeneral
BrandCase
ModelCX300C
CategoryExcavators
LanguageEnglish

Summary

1 GENERAL INFORMATION

Safety rules

General safety rules and signal words like DANGER, WARNING, CAUTION for hazard communication.

Machine safety

Information on preventing machine or property damage using the 'NOTICE' signal word.

Note to the Owner

Important information for the owner regarding machine operation, safety, and maintenance.

Product identification

Details on identifying the machine and its components using pin plates and serial numbers.

Left, right, front and rear of the machine

Defines directional terms used in the manual based on the operator's perspective.

Electro-magnetic interference (EMC)

Guidelines for preventing interference from add-on equipment to protect onboard electronics.

Telematics - Foreword

Introduction to the machine's telematics system for asset monitoring and data collection.

Description of the main components

Identifies and illustrates major components of the CX300C excavator for understanding its structure.

2 SAFETY INFORMATION

Safety rules

Emphasizes understanding the manual and safety signs for correct operation and maintenance.

Before using the machine

Essential checks and precautions to perform before operating the machine safely.

Operating the machine

Key safety guidelines and operational checks to follow while operating the machine.

Cab protection ROPS, FOPS, and OPG

Warnings and instructions regarding the cab's protective structures like ROPS and FOPS.

Parking the machine

Step-by-step procedure for safely parking the machine, including securing it.

Maintenance and adjustments

Safety precautions to be observed during maintenance and adjustment procedures.

Preventing fires or explosions

Safety measures to prevent fires and explosions related to fuel, batteries, and welding.

Prevention of burns

Precautions to avoid burns from hot fluids, steam, or battery acid exposure.

Utility safety

Safety precautions when working near buried utility lines and understanding color codes.

Safety decals

Importance of keeping safety decals clean, legible, and replacing damaged ones.

Illustration of decals

Explains various safety decals used on the machine and their meanings.

Tool interference

Warning about potential tool interference with the operator's compartment and maintaining safety distance.

Danger electric line

Safety precautions when working near high-voltage electric lines, respecting minimum distances.

Seat belt

Importance of fastening the seat belt to prevent ejection during rollovers or accidents.

Operator’s manual

Reminder to read the operator's manual before using the machine for safe operation.

Maintenance or inspection

Requirement to stop the engine and remove the ignition key for maintenance or inspection.

Parking the machine

Decal explaining the steps for parking the machine safely, including lever and key actions.

Diesel Particulate Diffuser (DPD)

Decal indicating the need to read the manual for DPD system usage and maintenance.

Function of the control levers

Decals illustrating the function of left-hand and right-hand control levers for machine operation.

Engine oil for Diesel Particulate Diffuser (DPD)

Decal warning about using the specified engine oil for DPD system to avoid damage.

Function of the control levers

Decals showing the functions of control levers with different options and configurations.

Windshield locking

Decal indicating the windshield must be correctly locked when in the open position.

Precautions to be taken for air bleeding of the fuel line

Decal indicating actions for air bleeding the fuel line, referring to the operator's manual.

Function of the levers and pedals

Decal showing the function of travel control levers and pedals for machine movement.

Cigarette lighter socket (24 volts)

Decal showing the location and voltage of the cigarette lighter socket.

Emergency exit

Decal showing the location and way to use the emergency exit (rear window).

Control pattern selector (if equipped)

Decal indicating to match control pattern card with selector valve position for proper operation.

Forbidden to stand within working range of upperstructure

Decal reminding operators not to allow people in the upperstructure's working range while engine is running.

Low sulfur fuel

Decal indicating the necessity to use only ultra low sulfur fuel and refer to operator's manual.

Slinging points

Decal showing designated points for attaching slings when handling the excavator.

Hydraulic reservoir

Decal showing the location of the hydraulic reservoir.

Fuel tank

Decal showing the fuel tank location and that suitable fuel must be used.

Engine hood safety warnings

Decals warning against climbing on the engine hood and about starting the engine correctly.

Radiator, Fan belt, and Intercooler safety

Decals warning about touching hot components like radiator, fan belt, and intercooler.

Batteries and Common Rail safety

Decals regarding battery handling, high-pressure common rail safety, and accumulator warnings.

Hand signals for operation

Compilation of standard hand signals for communication between operator and signalman.

3 CONTROLS/INSTRUMENTS

ACCESS TO OPERATOR'S PLATFORM

Section covering access to the operator's platform and cab door operation.

Steps and access handles

Safety warnings and instructions for using steps and access handles for safe entry/exit.

Position of the operator’s compartment controls

Diagram showing the location and numbering of controls and accessories within the operator's compartment.

OPERATOR'S SEAT

Information on adjusting the air suspension operator's seat for optimal comfort and efficiency.

Seat belt

Instructions and warnings regarding the correct use and inspection of the seat belt for safety.

FORWARD CONTROLS

Details and illustrations of forward controls including hand levers and pedals.

Arm and upperstructure swing left-hand control lever

Explains the function and operation of the left-hand control lever for arm and swing movements.

Boom and bucket right-hand control lever

Explains the function of the right-hand control lever for boom and bucket movements.

Travel control levers and pedals

Explains the use of travel control levers and pedals for machine movement and speed selection.

Auxiliary pedal (if equipped)

Information on the auxiliary pedal used for operating optional accessories like hydraulic breakers.

Low flow hydraulic circuit control pedal

Explains the pedal used for clamshell operation and its directional control.

Low flow hydraulic circuit proportional switch

Explains the switch for optional accessories like clamshell, controlling flow rate.

Locking the travel pedal

Procedure for locking the travel pedal when not in use to prevent unintended movement.

Adjustment and locking the auxiliary pedals

Instructions for adjusting and locking auxiliary pedals based on accessory type and flow.

Windshield

Instructions and safety warnings for opening and closing the windshield.

Front lower window

Procedure for removing and storing the front lower window when the windshield is open.

Front right-hand console

Overview of components on the front right-hand console, including monitor display and air vents.

System display and function control panel

Detailed illustration and layout of the system display and function control panel.

Engine coolant temperature gauge

Explanation of the engine coolant temperature gauge and related alarms.

Hydraulic oil temperature gauge

Explanation of the hydraulic oil temperature gauge and related alarms.

Fuel gauge

Explanation of the fuel gauge, low fuel warnings, and tank capacity.

Work mode icon

Explains indicators for initial work mode and engine speed selection.

Travel mode icon

Explains icons for low speed and high speed travel modes.

Engine auto idling and stop selection display

Displays for engine auto idling and auto stop functions, including status indicators.

DPD (Diesel Particulate Diffuser) gauge

Indicates the status of the DPD filter and regeneration process.

Display during DPD regeneration

Shows regeneration status (automatic/manual) and color coding.

Message screens

Explains various messages, icons, and alarms displayed on the screen for operational guidance.

Monitor switches

Details the function and operation of various switches on the monitor panel.

Travel speed select switch

Switch to select between low and high travel speed modes, indicated by 'turtle' or 'rabbit'.

DPD Manual regeneration switch

Switch to initiate manual regeneration of the Diesel Particulate Diffuser system.

Attachment select switch

Switch to select flow and pressure settings for optional attachments like breakers.

Front wiper switch

Controls for operating the front wiper: Off, Intermittent, and Continuous modes.

Windshield washer switch

Operates windshield washer and wipers simultaneously when pressed.

Working light switch

Switch to turn the machine's working light on or off.

Engine auto idling and auto stop switch

Switch to select between normal idling, auto idling, and auto stop modes.

Menu screen display switch

Switch to access the system menu for various settings like language, brightness, and maintenance.

Camera display switch

Switch to change views between machine info, camera display, and combined views.

Hour meter select/back monitor select switch

Selects hour meter display or back monitor functions.

Menu screen display

Instructions for navigating the system menu using buttons for various settings.

Language

Procedure to select the display language for the system menu.

Brightness (day)

Procedure to adjust screen brightness for daytime viewing.

Brightness (night)

Procedure to adjust screen brightness for nighttime viewing.

Fuel consumption indicator

Procedure to turn the fuel consumption indicator on or off.

Maintenance information

Instructions for viewing and resetting maintenance intervals and service reminders.

Auxiliary hydraulics

Instructions for configuring auxiliary hydraulic circuits, including patterns and selections.

Breaker or crusher selection

Procedure to select attachment type like breaker or crusher and their specific numbers.

Flow setting

Procedure to set the maximum flow rate for attachments.

Pressure setting (if equipped)

Procedure to set the maximum pressure for attachments.

Adjust pressure (if equipped)

Steps to adjust the proportional relief solenoid valve for pressure settings.

Adjust pressure setting

Procedure for adjusting pressure settings, considering engine speed and oil temperature.

Camera setting

Instructions for accessing camera settings through the system menu.

Camera1 Settings

Settings for Camera 1: On, Off, and Mirror View options.

Camera2 Settings

Settings for Camera 2: On, Off, and Mirror View options.

Camera3 Settings

Settings for Camera 3: On, Off, and Mirror View options.

2-View display (Camera1+2)

Settings for displaying two cameras (Camera 1 and 2) simultaneously.

2-View display (CAMERA1+3)

Settings for displaying two cameras (Camera 1 and 3) simultaneously.

Full screen display

Settings for displaying a single camera in full screen mode.

On screen display (Camera No.)

Settings for displaying camera numbers on the screen.

Camera mode switch

Switches between different camera display modes by pressing the camera switching button.

Diesel particulate diffuser (DPD)

Explanation of the DPD system, its function, and precautions for proper use.

Diesel Particulate Diffuser indicators

Explains the DPD indicators: Lamp, Gauge, Message, and Switch for monitoring.

Automatic regeneration

Describes the automatic regeneration process of the DPD system and its indicators.

Suspending automatic regeneration

Instructions on how to suspend automatic DPD regeneration and related warnings.

Automatic regeneration (necessity of cooling)

Explains why automatic regeneration might not start due to high temperatures and cooling needs.

Manual regeneration

Instructions for performing manual regeneration of the DPD system, including safety precautions.

Suspending manual regeneration

Instructions on how to suspend manual DPD regeneration and related warnings.

Optional manual regeneration

Procedure for optional manual regeneration when automatic is unavailable or suspended.

Clock adjustment

Step-by-step guide to adjust the machine's clock time via the menu screen.

LEFT-HAND SIDE CONTROLS

Details the functions and adjustments of controls located on the left-hand side of the operator.

Left-hand control arm

Details the functions and adjustments of the left-hand control arm, including levers and switches.

Proportional switch (if equipped)

Explains the proportional switch for optional accessories like hydraulic breakers.

Heating, ventilation or air-conditioning control

Overview of controls for HVAC system: On/Off, Automatic, Temperature, Ventilation, and Air Recycling.

Ventilation

How to adjust air flow volume using ventilation push buttons.

Temperature

How to adjust cabin temperature using push buttons and select Celsius or Fahrenheit.

Air recycling

How to select between fresh air and recirculated air for cabin ventilation.

Air flow direction

How to select different air flow directions for the cabin ventilation system.

Windshield defroster

How to use the windshield defroster button to clear the windshield.

Air conditioning

Explains manual and automatic modes for air conditioning, with operating tips.

Automatic HVAC operation

Details on automatic adjustment of HVAC system volume, flow, and start/stop.

Function cancellation lever and safety bar

Explains the function cancellation lever and safety bar for preventing accidental machine movement.

Cab internal lighting

Information on the cab interior light, its controls, and power saving recommendations.

Emergency exit hammer

Location and use of the emergency exit hammer to break the rear window in emergencies.

Tool quick coupler locking and unlocking control switch

Operation of the switch for locking and unlocking the quick coupler, with safety notes.

Sliding windows on door

How to open and close the sliding door windows.

RIGHT-HAND SIDE CONTROLS

Details the functions and adjustments of controls located on the right-hand side of the operator.

Right-hand control arm

Details ignition switch, acceleration button, idle speed selector, and arm angle adjustment.

Proportional switch (if equipped)

Explains the proportional switch for optional accessories and control customization.

Cab radio

Detailed operation of the cab radio: power, sound, display, tuning, bands, volume, and clock.

External input switch button (AUX)

How to switch between radio and AUX input using the external input switch.

External input jack (AUX IN)

Information on connecting portable audio devices via the AUX input jack.

Listen to the radio

Steps for operating the radio: power, band selection, tuning, volume, and tone adjustment.

Manual tuning

How to manually tune radio frequencies by step or seek function.

Presetting desired station into memory

Procedure to store desired radio stations into memory presets.

Auto store memory

How to automatically scan and store stations into preset memory.

AUX Audio connection

Instructions for connecting and using portable audio devices via AUX input.

Time set

Procedure to set the clock time on the radio display.

Reset function

How to reset the radio unit if the frequency display is wrong or switching is impossible.

Clearing memory

Information on how stored presets are cleared when the battery connection is cut.

Right-hand console controls

Overview of controls and sockets on the right-hand console, including lighter, tray, and horn control.

Cigarette lighter or electrical socket (24 Volts)

Operation of the cigarette lighter socket and its voltage, with warnings.

Horn volume control

Control to toggle horn volume between normal and reduced levels.

Auxiliary 12 volts socket

Socket for powering 12-volt electrical equipment, with voltage warnings.

Coat hanger hook

Location of the coat hanger hook on the rear right-hand cab upright.

Cup holder

Location and purpose of the cup holder on the front right-hand side of the operator's seat.

REARWARD CONTROLS

Details controls located behind the operator's seat, including fuse box and magazine rack.

Fuse box

Location of the fuse box behind the operator's seat and how to access fuses.

Magazine rack

Location of the magazine rack behind the operator’s seat.

Refrigerated compartment

Description of the insulated compartment for storing hot or cold products.

Storage compartment

Description of the compartment behind the operator's seat used for storing various objects.

OVERHEAD CONTROLS

Details controls located in the overhead area of the cab, including roof curtain and hatch.

Roof curtain

How to open and close the roof curtain using the handles.

Roof hatch

How to open and close the roof hatch, noting gas strut assistance.

Sun shield (optional)

Information about the optional sun shield fixed to the windshield.

EXTERIOR CONTROLS

Details external controls and components of the machine, including fuel tank and mirrors.

Fuel tank

Safety precautions for handling diesel fuel and information on fuel tank capacity.

Rear view mirrors

Importance of keeping mirrors clean and properly adjusted for safety.

Visibility zone

Illustrations showing the visibility zone each rear view mirror must cover.

Rear view camera

Information on the rear view camera, including maintenance and optional second camera.

Front storage box

Location and use of the front storage box for emergency parts and access to other components.

Side doors

Safety warnings and instructions for opening, closing, and locking side doors.

Battery master switch (if equipped)

Operation and safety precautions for the battery master switch, including its positions.

Engine hood

Instructions for opening and closing the engine hood, with associated safety warnings.

Lower panels

Information about lower panels providing access to machine components, with safety warnings.

Windshield washer reservoir

Location and maintenance of the windshield washer reservoir and pump.

Load handling eyes

Safety warnings and instructions for using load handling eyes on the bucket or quick coupler.

Towing holes

Location and use of towing holes for heavy objects, with safety warnings and capacity limits.

Safety valves (optional)

Service specifications and role of optional safety valves on boom and arm cylinders.

Optional tool supply valves (optional)

Description of optional valves for supplying oil to tools like hydraulic breakers.

Fuel tank filler pump (if equipped)

Procedure for using the fuel tank filler pump, with safety warnings.

Cab protection (ROPS and FOPS) (optional)

Warnings and instructions regarding cab protective structures (ROPS/FOPS) and modification prohibitions.

4 OPERATING INSTRUCTIONS

COMMISSIONING THE UNIT

Procedures for preparing the machine before initial operation and general running-in.

Cab - Operating

General instructions for operating the machine from the cab, including pre-operation checks.

Before using the machine

Essential checks and actions to perform before starting the machine.

Operating the machine

Key safety guidelines and operational checks to follow while running the machine.

Cab - Running-in Procedure

Recommended checks and servicing during the first hours of operation for longevity.

STARTING THE UNIT

Procedures and safety measures for starting the machine's engine.

Anti-theft protection

Explanation of the anti-theft system, code recording, and activation process.

Code recording

Step-by-step guide to record a new access code for the anti-theft system.

Using the anti-theft protection

How to activate and use the anti-theft protection system when shutting down the engine.

Entering the access code

Procedure for entering the access code to start the engine when anti-theft is active.

Starting the engine

Step-by-step procedure for starting the engine, including safety checks and anti-theft code entry.

Bringing the machine up to operating temperature

Procedure for warming up the engine and hydraulic fluid to optimal operating temperatures.

Engine operation

Procedures and checks for normal engine operation, including hazards and stopping conditions.

Operating the machine in hot or cold weather

Recommendations for operating the machine in extreme temperatures, covering batteries, fuel, and fluids.

Machine operation

General operating instructions, including safety rules, working conditions, and hazard awareness.

STOPPING THE UNIT

Procedures for safely stopping the machine's engine and unit.

Stopping the engine

Procedure for stopping the engine, including idle run and anti-theft activation.

In the event of an emergency

How to use the emergency shut-down switch if the ignition key fails to stop the engine.

MOVING THE UNIT

Instructions and safety precautions for moving the machine, including travel controls.

Machine travel

Explanation of controls for machine travel, including warnings about reversed controls.

Straight line travel (forward travel)

How to travel in a straight line forward using pedals or levers.

Straight line travel (reverse travel)

How to travel in a straight line in reverse using pedals or levers.

Turning to the left (forward travel)

How to turn left while traveling forward using pedals or levers.

Turning to the right (forward travel)

How to turn right while traveling forward using pedals or levers.

Turning to the left (reverse travel)

How to turn left while traveling in reverse using pedals or levers.

Turning to the right (reverse travel)

How to turn right while traveling in reverse using pedals or levers.

Turning on the spot

How to turn the machine on the spot to the right or left.

Gradual turn on the move

Technique for making gradual turns while moving.

Stopping travel

How to stop the machine by releasing travel controls.

Handling the machine

General safety warnings and procedures for handling the machine, especially during lifting.

Load handling

Detailed instructions and warnings for safe load handling operations, including lift capacity.

Handling the load with the quick coupler (optional)

Instructions for handling loads using the quick coupler and its handling eye.

Operating the machine

General operating instructions, including safety for water and sloping ground conditions.

Operating the machine in water

Precautions and procedures for operating the machine in water, including depth limits.

Operating the machine on sloping ground

Safety warnings and guidelines for operating the machine on slopes, including travel direction.

Operating the backhoe bucket

Instructions for filling and excavating using the backhoe bucket, including correct technique.

Quick coupler (optional)

Safety warnings and instructions for installing the quick coupler.

Quick tool installation and removal

Safety warnings and procedure for installing and removing tools with the quick coupler.

Lowering the attachment in the event of a failure

Procedure to lower the attachment if the engine breaks down, using the ignition key and lever.

Auxiliary hydraulic circuits

Information on single and dual flow auxiliary hydraulic circuits and their applications.

Hydraulic breaker or single flow hydraulic circuit configuration

How to configure the hydraulic circuit for a breaker or single flow accessory.

Proportional switch type

How to select flow patterns using the proportional switch for hydraulic breakers.

Multi-purpose circuit with pressure adjuster

Configuration for multi-purpose circuits with pressure adjusters (Pedal type).

Auxiliary hydraulic circuit flow patterns

Table detailing available flow patterns for auxiliary circuits and their specifications.

Option pressure setting

Information on setting optional pressure values for attachments.

Changing the flow patterns

Procedure for changing flow patterns using the switch panel.

Optional hand control levers configuration

How to configure switches for single or dual function hydraulic circuits.

Left-hand control lever

Details functions and additional switches on the left-hand control lever.

Right-hand control lever

Details engine idle speed selector and additional buttons on the right-hand control lever.

PARKING THE UNIT

Procedures for safely parking the machine.

Parking the machine

Step-by-step procedure for safely parking the machine, including engine shutdown and lever position.

5 TRANSPORT OPERATIONS

SHIPPING TRANSPORT

Procedures and safety considerations for transporting the machine via shipping methods.

Transporting the machine

Attention regarding counterweight removal for transport and general safety warnings.

Removing the attachment from the machine

Safety warnings and importance of proper lifting procedures for attachment removal.

On a trailer

Safety warnings and instructions for loading the machine onto a trailer.

Loading

Steps for loading the machine onto a trailer, including speed selection and positioning.

Unloading

Steps for safely unloading the machine from a trailer.

Tie downs for shipping — Procedure

Detailed procedure for securing the machine to a trailer using blocks, chains, and ropes.

RECOVERY TRANSPORT

Procedures and safety guidelines for recovering the machine.

Towing

Warnings and instructions for towing the machine safely, emphasizing alignment and slow speeds.

Towing the machine

Procedure for towing the machine if it is bogged down or needs recovery.

Towing a load

Using towing holes for loads up to 10 tons, referring to the specifications section.

6 MAINTENANCE

GENERAL INFORMATION

General instructions and warnings for performing maintenance and servicing operations safely.

Basic instructions

General warnings and notes regarding maintenance procedures and consulting the dealer.

Servicing instructions

Essential safety precautions and general practices for maintenance, including clothing and equipment.

Systemgard lubrication analysis program

Information about the lubricant analysis program for optimizing maintenance and equipment uptime.

Hourmeter

How the hourmeter is used for scheduling service operations and ensuring safe machine operation.

Daily inspections

Daily checks to be performed on various machine components before starting work.

Quick coupler (optional)

Servicing instructions and daily checks for the quick coupler, including locking bar and cylinder hoses.

Fluids, fuels and lubricants

Specifications and properties for hydraulic fluid, transmission oil, grease, and engine oil.

Fuel

Fuel specifications, conditions, and recommendations for diesel fuel, including cold weather usage.

Biodiesel fuel

Information and precautions regarding the use of biodiesel fuel, including approval standards and storage.

Anti-freeze/anti-corrosion

Recommendations for anti-freeze mixture ratios for different temperatures to protect the cooling system.

Environment and ecology

Recommendations for safe disposal of fluids and lubricants and environmental awareness.

Fluid capacities and lubricant specifications

Table detailing fluid capacities and lubricant types for various machine components.

Grease points

Identification of grease points on the machine and lubrication intervals.

Attachment lubrication

Lubrication intervals for monobloc boom/arm and bucket linkage points.

Arm/backhoe bucket lubrication

Lubrication intervals for bucket linkages and attention for accessories.

Quick coupler tool lubrication

Lubrication intervals for quick coupler components.

Greasing the turntable teeth

Procedure for greasing turntable teeth, including checking gear surface and draining water.

Greasing the swing reduction gear

Procedure for greasing the swing reduction gear.

Levels

Importance of checking fluid levels for engine oil, coolant, and hydraulic reservoir.

Engine oil level check

Procedure for checking the engine oil level using the dipstick.

Draining, changing the oil filter and filling

Procedure for draining engine oil, changing the oil filter, and refilling with new oil.

Cooling system

Service specifications and warnings related to the cooling system, including coolant type.

Draining the cooling system

Procedure for draining the cooling system by removing plugs and opening valves.

Rinsing the cooling system

Steps for rinsing the cooling system with clean water.

Filling the cooling system

Procedure for filling the radiator and expansion reservoir with coolant.

Air bleeding from the cooling system

Procedure for bleeding air from the cooling system after filling.

Fuel system

Service specifications for the fuel system, including tank capacity, bleeding, and filter replacement.

Draining the fuel tank

Procedure for draining sediment and water from the fuel tank.

Pre-filter bleeding

Procedure for bleeding air from the pre-filter when the float reaches the level line.

Replacing the pre-filter element

Procedure for replacing the pre-filter element, with warnings about using genuine parts.

Bleed the filter

Instruction to bleed the filter using the fuel system air bleed procedure.

Replacing the filter element

Procedure for replacing the main fuel filter element, with warnings about using genuine parts.

Fuel system air bleed

Procedure for bleeding air from the fuel system after replacement or emptying.

Cleaning the fuel supply pump filter

Procedure for cleaning the fuel supply pump filter using compressed air.

Releasing pressure in the hydraulic system

Procedure to release pressure in the hydraulic system before servicing.

Hydraulic circuit

Service specifications and warnings related to the hydraulic circuit, including fluid type.

Level in the reservoir

Procedure for checking the hydraulic fluid level in the reservoir.

Filling the reservoir

Procedure for filling the hydraulic reservoir with fluid, including releasing pressure and cleaning.

Draining the reservoir sediment

Procedure for draining sediment and water from the hydraulic reservoir.

Replacing the pilot filter

Procedure for replacing the pilot filter.

Cleaning and replacement of the suction filter

Procedure for cleaning or replacing the suction filter.

Replacing the return filter

Procedure for replacing the return filter element.

Replacing the reservoir breather filter element

Procedure for replacing the reservoir breather filter element.

Replacing the hydraulic fluid

Procedure for replacing the hydraulic fluid, including bleeding the system.

Bleeding air from the hydraulic components

Procedures for bleeding air from the hydraulic pump, swing motor, and attachment cylinders.

Replacing hydraulic filters and fluid with hydraulic breaker

Intervals for changing hydraulic fluid and filters when using a hydraulic breaker.

Checking the hydraulic system piping

Checks for leaks and tightening of hydraulic system hoses, pipes, and connections.

Air filter

Service specifications and inspection of the air filter, including cleaning and replacement.

Removing the elements

Procedure for removing the primary and secondary air filter elements.

Cleaning the primary element

Procedure for cleaning the primary air filter element using compressed air.

Inspecting the element

How to inspect the air filter element for damage.

Installing the elements

Procedure for installing the secondary and primary air filter elements.

Swing reduction gear

Service specifications and level check for the swing reduction gear.

Draining and refilling swing reduction gear

Procedure for draining and refilling the swing reduction gear oil.

Greasing the swing reduction gear

Procedure for greasing the swing reduction gear.

Travel reduction gears

Service specifications and level check for travel reduction gears.

Tracks

Service specifications for tracks, including cleaning and tension checks.

Checking the tension

Procedure for checking track tension.

Adjusting the tension

Procedure for increasing track tension by injecting grease.

To reduce tension

Procedure for reducing track tension by releasing grease.

Tightening torque of the track pad screws

Torque specifications for tightening track pad screws.

Track rollers and idler wheels

Service specifications and visual checks for track rollers and idler wheels.

Radiator and coolers

Service specifications and cleaning procedures for radiators and oil coolers.

Fan and alternator drive belt

Checking and adjusting the fan and alternator drive belt tension.

Replacing the belt

Procedure for replacing a worn or broken drive belt.

Adjustment of engine valve rocker clearances

Note to consult dealer for checking engine valve rocker clearances.

Fuel tank filter

Procedure for cleaning the fuel tank filter.

Fire extinguisher (not supplied)

Recommendation to have a fire extinguisher available and its service intervals.

Protecting Electrical/Electronic Systems

Critical safety procedures to protect electrical systems during charging or welding.

Cab protection (ROPS and FOPS) (optional)

Maintenance and checks for cab protective structures (ROPS/FOPS).

Machine inspection and cleaning

Periodic inspection and cleaning of the machine, including visual checks of components.

Checking the machine settings

Note to have machine settings checked by dealer every 6 months.

Plastic and resin parts

Cleaning recommendations for plastic and resin parts, avoiding solvents.

Checking the cylinders for leaks

Procedure to check hydraulic cylinders for leaks when the system is at operating temperature.

Tooth tip wear limits on the backhoe bucket

Visual assessment of tooth tip wear and advice on timely replacement.

Replacing a tooth on a backhoe bucket

Procedure for removing and installing backhoe bucket teeth.

Replacing a backhoe bucket

Procedure for removing and installing the backhoe bucket.

Checking the opening of the quick coupler locking hook

Weekly check of the quick coupler locking hook mechanism for proper function.

Incorrect operation of the quick coupler

Checks to perform if the quick coupler is not working correctly, including pin and cylinder checks.

Air conditioning

Service specifications and inspection for the air conditioning system, emphasizing regular servicing.

Checking the belt tension

How to check the tension of the drive belt for the air conditioning system.

Cleaning the suction and circulation filters

Procedure for cleaning the suction and circulation filters for the air conditioning system.

Cleaning the air circulation filter

Procedure for removing and cleaning the air circulation filter.

Checking the charge state of the system

Procedure to check the refrigerant charge state of the air conditioning system using the sight glass.

Diesel particulate diffuser (DPD)

Service specifications for inspecting the Diesel Particulate Diffuser (DPD) system.

Gas spring inspection

Warning about gas springs and when to request inspection, service, or replacement from dealer.

Torque specifications for hardware

Table of torque specifications for various hardware components on the machine.

Fuses

Notes and warnings before changing fuses, and how to access the fuse box.

Fuse functions

List of fuse functions and their amperage ratings, including Telematics system fuse location.

Batteries

Warnings and service specifications related to the batteries, including charge state and electrolyte level.

Batteries access

How to access the batteries by opening the rear door and removing the skid plate.

Checking the charge state of a maintenance-free battery

How to check the charge state of a maintenance-free battery using the indicator.

Checking the electrolyte level of a maintenance-type battery

Procedure for checking and topping up electrolyte levels in maintenance-type batteries.

Changing a battery

Safety warnings and step-by-step procedure for changing a battery.

Connecting booster batteries

Safety warnings and procedure for connecting booster batteries for starting the engine.

Alternator

Service specifications and warnings related to alternator checks and cleaning.

Starter motor

Service specifications for checking the starter motor.

Bulb replacement

Procedure for replacing bulbs in the operator's compartment lighting and attachment working light.

Upperstructure and cab headlight bulb replacement

Steps for replacing bulbs in the upperstructure and cab headlight.

MAINTENANCE CHART

Comprehensive chart detailing maintenance actions, intervals, and page references.

STORAGE

Procedures for preparing the machine for storage of one month or more.

Preparing for storage

Step-by-step procedure for preparing the machine for storage, including cleaning and greasing.

Periodic checks

Monthly checks to be performed on the machine when in storage, including battery and fluid levels.

Starting up after storage

Procedure for preparing the machine for operation after a period of storage.

7 TROUBLESHOOTING

FAULT CODE RESOLUTION

Section dedicated to troubleshooting specific fault codes and resolutions.

Engine troubleshooting

Table of common engine problems, their possible causes, and solutions.

8 SPECIFICATIONS

General specification

General specifications for the engine, working conditions, and hydraulic system.

Engine specifications

Details on engine make, type, cylinders, bore/stroke, displacement, cooling, and electrical system.

Hydraulic system specifications

Specifications for hydraulic system components like pumps, pressure, reservoir, and capacity.

Control valve specifications

Details on control valve sections for various machine functions.

Swing specifications

Specifications related to the swing function, including pump type and speed.

Travel specifications

Specifications for travel system, including motors, reduction gears, speed, and gradeability.

Attachment specifications

Specifications for attachment forces like crowd and break-out force for different arm lengths.

Undercarriage specifications

Specifications for undercarriage components like frame, tracks, and ground pressure.

Safety devices

List of safety devices integrated into the machine for operator and machine protection.

Operator's compartment features

Details on operator's seat, controls, working lights, cab features, and noise levels.

Weight specifications

Specifications for machine weight with various configurations and counterweight.

Dimension specifications

Overall machine dimensions and detailed arm dimensions for different configurations.

Working range specifications

Diagram illustrating the excavator's working range.

Quick coupler (Optional) specifications

Dimensions needed to fit the quick coupler and its weight.

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