Chloride SYNTHESIS - UPS Operation and Maintenance; Controls, Operation, Maintenance, and Troubleshooting

TABLE OF CONTENTS
1.0 INSTALLATION ................................................................................................................. 6
1.1 GENERAL ......................................................................................................................... 6
1.2 FACTORY START UP ..................................................................................................... 6
1.3 SHIPPING AND RECEIVING.......................................................................................... 7
1.4 STORAGE OF BATTERIES............................................................................................. 8
1.5 SITE PREPARATION....................................................................................................... 8
1.5.1 SPECIFICATIONS FOR HANDLING EQUIPMENT......................................... 10
1.5.2 SPECIFICATIONS FOR UTILITY INPUT LINE AND RATINGS.................... 10
1.5.3 INSTALLATION DATA ......................................................................................... 10
1.5.4 STORAGE DATA.................................................................................................... 11
1.5.5 EXTERNAL PROTECTION DEVICES AND WIRE SIZES ............................... 11
1.5.6 OUTPUT BRANCH PROTECTION...................................................................... 12
1.5.7 SPECIFICATIONS FOR LOAD WIRING............................................................ 12
1.5.8 BATTERY CABINET PLACEMENT .................................................................... 13
1.5.9 ELECTRONICS MODULE PLACEMENT........................................................... 13
1.5.10 OUTPUT CABINET PLACEMENT (4-12kVA).................................................... 13
1.6 ELECTRICAL CONNECTIONS (4-12
K
VA) ................................................................. 13
1.6.1 CONNECTING THE AC INPUT SUPPLY (4-12KVA) ........................................ 14
1.6.2 BATTERY CABINET CONNECTIONS ................................................................ 17
1.6.3 CONNECTING THE UPS TO THE OUTPUT CABINET (4-6KVA) .................. 19
1.6.4 CONNECTING THE UPS TO THE OUTPUT CABINET (8-12KVA) ................ 20
1.6.5 CONNECTION OF THE LOAD WIRING............................................................ 21
1.6.6 LEVELING THE CABINETS................................................................................ 24
1.7 ELECTRICAL CONNECTIONS (14-18
K
VA) ............................................................... 25
1.7.1 CONNECTING THE AC INPUT SUPPLY TO THE UPS ................................... 25
1.7.2 BATTERY CABINET CONNECTIONS ................................................................ 29
1.7.3 CONNECTION OF THE LOAD WIRING (14-18KVA) ....................................... 30
1.7.4 LEVELING THE CABINETS................................................................................ 30
2.0 CONTROLS AND OPERATION..................................................................................... 31
2.1 INTRODUCTION............................................................................................................ 31
2.2 CONTROL PANEL ......................................................................................................... 31
2.2.1 COMMANDS AND SIGNALS .............................................................................. 31
2.2.2 VISUAL INDICATIONS ........................................................................................ 31
2.2.3 COMMAND BUTTONS ......................................................................................... 31
2.3 SYSTEM START UP PROCEDURES............................................................................ 33
2.3.1 4-12KVA UNITS...................................................................................................... 33
2.3.2 14-18KVA UNITS.................................................................................................... 34
2.4 SYSTEM SWITCH OFF PROCEDURE (4-18
K
VA)...................................................... 35
2.5 MANUAL BYPASS PROCEDURE (4-18
K
VA)............................................................ 35
2.6 RETURNING FROM MANUAL BYPASS TO NORMAL OPERATION (4-18
K
VA) . 36
2.7 SYSTEM DESCRIPTION ............................................................................................... 36
3.0 MAINTENANCE AND TROUBLESHOOTING............................................................ 38
3.1 INTRODUCTION............................................................................................................ 38
3.2 SYSTEM MAINTENANCE............................................................................................ 38
3.3 BATTERY MAINTENANCE ......................................................................................... 38
3.4 TROUBLESHOOTING PROCEDURES ........................................................................ 38
4.0 AUXILIARY AND OPTIONAL EQUIPMENT ............................................................. 39
4.1 INTERFACE.................................................................................................................... 39
4.1.1 DISPLAY ................................................................................................................. 39
4.1.2 RS-232 INTERFACE.............................................................................................. 43
4.1.3 STATUS CONTACTS ............................................................................................. 44
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