MAN.161 Rev.7 ENG - Use and maintenance manual S15 page
71
of
71
Index
0 Introduction
1
0.1
Content of the manual 1
0.2
Disclaimer 2
0.3
Where and how to store the manual 2
0.4
Regulatory references 2
0.5
Amendments and integrations 3
1 Specifications 4
1.1
Technical sheet 4
1.2
Identification plate 6
1.3
CE certification 7
1.4
TÜV certification 7
1.5
Classification 7
1.6
Loading cycles 7
1.7
Working diagram 8
2 Description and purpose 9
2.1
Definition 9
2.2
Machine purpose 9
2.3
Description of the main components 10
3 Control positions
12
3.1
Machine switching on/off station 12
3.2
Platform control stations 13
4 Use procedures 20
4.1
Environmental exercise conditions 20
4.2
Safety distances 21
4.3
Transport, storage and package 21
4.4
MEWP use procedures 22
4.5
Battery pack recharge 25
4.6
Emergency operations 26
4.7
Safety rules 28
4.8
Safety devices 32
5 Markings
33
6 Electrical system
45
7 Hydraulic system 46
8 Maintenance 47
8.1
Daily maintenance 47
8.2
Weekly maintenance (or every 40 hours) 49
8.3
Monthly maintenance (or every 120 hours) 49
8.4
Quarterly maintenance (or every 300 hours) 50
8.5
Maintenance after the first 400 hours 50
8.6
Six-monthly maintenance (or every 750 hours) 50
8.7
Annual maintenance (or every 1500 hours) 50
8.8
Biennial maintenance 50
8.9
Five-yearly maintenance 50
8.10
Safety rules during maintenance 51
8.11
Maintenance of endothermic engine 51
8.12
Maintenance of 48 V electric engine (*optional) 52
8.13
Consumables 52
8.14
Indications for the demolition of the MEWP 53
8.15
Service 53
9 Troubleshooting
55
10 Sealings list
57
11 Overload tests
58
12 Operating tests
59
13 Control register 60
13.1
Delivery of the MEWP to the first owner 60
13.2
Following ownership transfers 61
13.3
Mechanisms replacement 62
13.4
Replacement of structural elements 63
13.5
Replacement of hydraulic components 64
13.6
Replacement of electrical components 65
13.7
Replacement of safety devices 66
13.8
Considerable failures and relevant repairs 67
13.9
Periodical checks and maintenance journal 68
13.10
Notes 70