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Danfoss VLT HVAC Drive - User Manual

Danfoss VLT HVAC Drive
156 pages
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Contents
1. Safety
3
Safety Instructions 3
General Warning 4
Before Commencing Repair Work 4
Special conditions 4
Avoid unintended Start. 6
Safe Stop of the Adjustable Frequency Drive 7
IT Line 8
2. Introduction
11
Type Code String 12
3. Mechanical installation
15
Before starting 15
How to install 17
4. Electrical installation
27
How to connect 27
Line power wiring overview 30
How to connect the motor - foreword 35
Motor wiring overview 36
Motor connection for C1 and C2 39
How to Test Motor and Direction of Rotation. 42
5. How to operate the adjustable frequency drive
49
Three means of operation 49
How to operate the Graphical LCP (GLCP) 49
How to operate numeric LCP (NLCP) 55
Tips and tricks 60
6. How to program the adjustable frequency drive
63
How to program 63
Parameter list 99
0-** Operation and Display 100
1-** Load/Motor 102
2-** Brakes 103
3-** Reference/Ramps 104
4-** Limits/Warnings 105
VLT
®
HVAC Drive Instruction Manual Contents
MG.11.A4.22 - VLT
®
is a registered Danfoss trademark
1
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Danfoss VLT HVAC Drive Specifications

General IconGeneral
BrandDanfoss
ModelVLT HVAC Drive
CategoryDC Drives
LanguageEnglish

Summary

1. Safety

1.1.1. Symbols

Explains the meaning of symbols used throughout the manual for user guidance.

1.1.2. High Voltage Warning

Details critical warnings about high voltage hazards and necessary precautions.

1.1.3. Safety Instructions

Outlines essential safety precautions for operation, installation, and maintenance.

1.1.4. General Warning

Provides general warnings regarding electrical hazards and safe operating practices.

1.1.5. Before Commencing Repair Work

Lists crucial procedural steps to ensure safety before starting repair work.

1.1.6. Special conditions

Discusses specific conditions that may affect the drive's electrical ratings.

1.1.7. Caution

Highlights important cautions related to charged capacitors and necessary waiting times.

1.1.8. Installation at High Altitudes (PELV)

Provides guidance for installations at high altitudes and PELV requirements.

1.1.9. Avoid unintended Start.

Details critical steps to prevent accidental motor starts for operator safety.

1.1.10. Safe Stop of the Adjustable Frequency Drive

Explains the Safe Stop functionality and its safety category compliance.

1.1.11. IT Line

Provides specific information and warnings for IT line power connections.

1.1.12. Software Version and Approvals: VLT HVAC Drive

Lists the software versions and approvals applicable to this manual.

1.1.13. Disposal Instructions

Guides on the proper and legal disposal of the drive's electrical components.

2. Introduction

2.1.1. Adjustable Frequency Drive Identification

Explains how to identify the drive using its label and type code.

2.1.2. Type Code String

Details how to interpret the Type Code string for precise drive identification.

2.1.3. Abbreviations and Standards

Lists common abbreviations and industry standards referenced in the manual.

3. Mechanical installation

3.1. Before starting

Covers preparatory steps and checks before commencing mechanical installation.

3.2. How to install

Provides essential procedures and guidelines for installing the drive unit.

3.2.1. Mounting

Details general mounting guidelines, clearances, and considerations for proper installation.

3.2.2. Mounting A2 and A3

Specific mounting instructions for A2 and A3 enclosure types, including drilling details.

3.2.3. Mounting A5, B1, B2, C1 and C2.

Specific mounting instructions for A5, B1, B2, C1, and C2 enclosure types.

4. Electrical installation

4.1. How to connect

Covers the general procedures and requirements for connecting the drive's electrical components.

4.1.1. Cables General

Provides general information, terminal tightening torques, and cable regulations.

4.1.2. Fuses

Explains the importance and selection of fuses for branch circuit and short circuit protection.

4.1.3. Grounding and IT line power

Details grounding requirements and specific considerations for IT line power systems.

4.1.4. Line power wiring overview

Offers an overview of line power wiring connections for different enclosure types.

4.1.5. Line connection for A2 and A3

Provides specific steps for connecting line power to A2 and A3 enclosures.

4.1.6. Line power connection for A5

Details line power connection procedures for A5 enclosure types.

4.1.7. Line power connection for B1 and B2.

Explains line power connection steps for B1 and B2 enclosure types.

4.1.8. Line power connection for C1 and C2.

Provides line power connection procedures for C1 and C2 enclosure types.

4.1.9. How to connect the motor - foreword

Introduces the process and precautions for connecting the motor cable correctly.

4.1.10. Motor wiring overview

Presents an overview of motor wiring configurations for various enclosures and motor types.

4.1.11. Motor connection for A2 and A3

Step-by-step guide for connecting the motor to A2 and A3 drives.

4.1.12. Motor connection for A5

Details motor connection steps for A5 enclosure types.

4.1.13. Motor connection for B1 and B2

Explains motor connection steps for B1 and B2 enclosure types.

4.1.14. Motor connection for C1 and C2

Provides motor connection steps for C1 and C2 enclosure types.

4.1.15. Wiring Example and Testing

Offers a practical wiring example and testing procedure for motor rotation.

4.1.16. Access to Control Terminals

Guides on how to safely access the control terminals for wiring connections.

4.1.17. Control Terminals

Describes the different types of control terminals and their connections.

4.1.18. How to Test Motor and Direction of Rotation.

Outlines the procedure for testing motor connection and rotation direction safely.

4.1.19. Electrical Installation and Control Cables

Discusses general electrical installation practices and control cable shielding.

4.1.20. Switches S201, S202, and S801

Explains the function and settings of key DIP switches for configuration.

4.2. Final optimization and test

Covers the final steps for optimizing drive performance and conducting tests.

5. How to operate the adjustable frequency drive

5.1. Three means of operation

Describes the three primary methods for operating the drive: GLCP, NLCP, and communication.

5.1.2. How to operate the Graphical LCP (GLCP)

Details how to operate the drive using the Graphical Local Control Panel.

5.1.3. How to operate numeric LCP (NLCP)

Explains operation procedures for the Numeric Local Control Panel.

5.1.4. RS-485 Bus Connection

Covers connecting the drive via an RS-485 bus for serial communication.

5.1.5. How to Connect a PC to the FC 100

Guides on connecting a PC for drive control and programming via USB or RS-485.

5.1.6. PC Software tools

Introduces available PC software tools like MCT 10 for drive management.

5.1.7. Tips and tricks

Offers useful tips and tricks for efficient drive operation.

5.1.8. Quick Transfer of Parameter Settings when using GLCP

Explains how to quickly save and load parameter settings from the GLCP.

5.1.9. Initialization to Default Settings

Details methods for initializing the drive to its factory default settings.

6. How to program the adjustable frequency drive

6.1. How to program

Introduces the process of programming the drive's extensive functions.

6.1.1. Parameter Set-up

Explains the basic setup procedures for configuring drive parameters.

6.1.2. Quick Menu Mode

Describes how to access and use the Quick Menu for efficient parameter setup.

6.1.3. Function Set-ups

Guides on configuring application-specific functions for HVAC systems.

6.1.4. Main Menu Mode

Explains navigation and usage of the Main Menu for comprehensive parameter programming.

6.1.5. Parameter Selection

Details how to select parameter groups and individual parameters for configuration.

6.1.6. Changing Data

Provides instructions on how to modify parameter values using the control panel.

6.1.7. Changing a Text Value

Guides on how to modify text-based parameter values using navigation keys.

6.1.8. Changing a Group of Numeric Data Values

Explains how to change multiple numeric parameter values efficiently.

6.1.9. Changing Data Value,Step-by-Step

Offers a step-by-step guide for modifying parameter data values.

6.1.10. Read-out and Programming of Indexed Parameters

Describes how to manage and program indexed parameters.

6.2. Parameter list

Provides a comprehensive overview and list of all programmable parameter groups.

6.2.1. 0-** Operation and Display

Covers parameters related to drive operation, display, and LCP settings.

6.2.2. 1-** Load;Motor

Details parameters for configuring motor characteristics and settings.

6.2.3. 2-** Brakes

Explains parameters for configuring brake functions and resistors.

6.2.4. 3-** Reference;Ramps

Covers parameters for setting speed references and ramp profiles.

6.2.5. 4-** Limits;Warnings

Details parameters for configuring operational limits and warning thresholds.

6.2.6. 5-** Digital In;Out

Explains parameters for configuring digital inputs and outputs.

6.2.7. 6-** Analog In;Out

Covers parameters for configuring analog inputs and outputs.

6.2.8. 8-** Comm. and Options

Details parameters for communication interfaces and installed options.

6.2.9. 9-** Profibus

Explains Profibus communication parameters and setup.

6.2.10. 10-**CAN Ser. Com. Bus

Covers CAN bus communication parameters and configuration.

6.2.11. 11-** LonWorks

Details LonWorks communication parameters and setup.

6.2.12. 13-** Smart Logic

Explains parameters for configuring Smart Logic functions.

6.2.13. 14-** Special Functions

Covers parameters for special drive functions and settings.

6.2.14. 15-** FC Information

Provides information about the drive's hardware, software, and identification.

6.2.15. 16-** Data Readouts

Lists parameters for reading various drive status and operational data.

6.2.16. 18-** Data Readouts 2

Covers additional parameters for reading drive maintenance logs and data.

6.2.17. 20-** FC Closed-loop

Details parameters for configuring FC closed-loop control functions.

6.2.18. 21-** Ext. Closed-loop

Explains parameters for configuring extended closed-loop control functions.

6.2.19. 22-** Application Functions

Covers parameters for HVAC application-specific functions.

6.2.20. 23-** Timed Actions

Details parameters for configuring timed actions and schedules.

6.2.21. 25-** Cascade Controller

Explains parameters for cascade controller configuration.

6.2.22. 26-** Analog I;O Option MCB 109

Covers parameters for the Analog I/O Option MCB 109 configuration.

7. Troubleshooting

7.1. Alarms and warnings

Explains how the drive signals and indicates alarms and warnings for fault diagnosis.

8. Specifications

8.1. Specifications

Provides detailed technical specifications for the drive's performance and capabilities.

8.1.1. Line Supply 3 x 200-240 V AC

Lists electrical specifications for 3-phase 200-240 V AC line supply.

8.1.2. Line Supply 3 x 380-480 V AC

Details electrical specifications for 3-phase 380-480 V AC line supply.

8.2. Special Conditions

Discusses special operating conditions and their impact on drive performance.

8.2.1. Purpose of derating

Explains why derating is necessary under specific operating conditions.

8.2.2. Derating for Ambient Temperature

Provides guidance on derating the drive's output current for high ambient temperatures.

8.2.3. Derating for Low Air Pressure

Details derating requirements for operation at lower air pressures or high altitudes.

8.2.4. Derating for Running at Low Speed

Explains derating considerations for continuous operation at low motor speeds.

8.2.5. Derating for Installing Long Motor Cables or Cables with Larger Cross-Section

Covers derating guidelines for long or large cross-section motor cables.

8.2.6. Automatic adaptations to ensure performance

Describes how the drive automatically adapts parameters to ensure performance.

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