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DLS FlexxPump 125 User Manual

DLS FlexxPump 125
76 pages
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User Manual
FlexxPump 125 Power Supply (24V DC)
SCHMIERSYSTEME
DIRECT LUBRICATION SYSTEMS
D L S

Table of Contents

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DLS FlexxPump 125 Specifications

General IconGeneral
BrandDLS
ModelFlexxPump 125
CategoryWater Pump
LanguageEnglish

Summary

General Information About This Manual

1.1 Signal Words

Defines signal words like DANGER, WARNING, CAUTION, NOTICE, INFORMATION used in the manual.

1.2 Warning Symbols

Explains the meaning of warning symbols such as general warning, electricity hazard, and flammable material.

1.3 Safety Instruction Structure

Describes the system used to structure safety instructions within the manual.

1.4 Information Symbols

Details the symbols used in text and instructions for requests, consequences, and additional information.

Safety

2.1 EC/EU Directive Compliance

Specifies compliance requirements within the scope of the EC/EU Directive for machine installation.

2.2 Hazards and Risks

Highlights dangers to the user or machine, emphasizing intended use and safe condition.

2.3 Staff Qualifications

Defines requirements for qualified personnel authorized to operate the FlexxPump 125.

2.4 Predictable Misuse

Identifies uses exceeding technical data as improper and prohibited.

2.5 Intended Purpose

Lists conditions for intended industrial use, including adherence to technical data and safety rules.

2.6 Warranty and Liability Exclusions

Outlines conditions that void warranty and liability claims for personal injury or property damage.

2.7 General Safety Instructions

Provides critical safety instructions regarding electrical connections, lubricants, and handling.

Description of Function

3.1 General Information

Overview of the FlexxPump 125's design, operation, and electrical interface.

3.2 Nameplate and Designation

Details the location of the CE mark and serial number on the pump's nameplate.

3.3 Scope of Delivery

Explains variations in FlexxPump 125 versions and included accessories.

3.4 Technical Data

Presents detailed specifications for housing, hydraulics, and electrics of the FlexxPump 125.

Transport and Storage

4.1 Packaging

Describes how the FlexxPump 125 is delivered, including protective measures and disposal of packaging.

4.2 Transport Guidelines

Provides instructions and warnings for safely transporting the FlexxPump 125, avoiding shocks.

4.3 Storage Instructions

Details requirements for storing the FlexxPump 125, emphasizing protection from shocks and proper lifting.

Mounting

5.1 Preparations for Mounting

Instructions for preparing the installation site and understanding safety guidelines before mounting.

5.2 Assembly Steps

Step-by-step guide for assembling the FlexxPump 125, including removing protective caps.

5.3 Commissioning Procedure

Details the steps for first-time commissioning, including mechanical, electrical, and hydraulic connections.

Operation and Settings

6.1 General Operating Information

Key information about FlexxPump 125 operation, including modes, dispensing cycles, and cartridge types.

6.2 Factory Settings and Modes

Describes default factory settings for Hour-Mode, Empty-Time-Mode, and Pulse-Control-Mode.

6.3 Menu Navigation and LCD Messages

Explains how to navigate menus, interpret LCD displays, and use LEDs for status indication.

6.4 Error Codes

Lists and explains error codes (E1-E4) displayed on the LCD and their remedies.

Input and Output Signals - Time Control

7.1 Pin Assignment for Time Control

Details the pin configuration for the M12x1 connector used in time-based control.

7.2 Output Signals and LCD Messages

Maps LCD displays (OFF, ON, E1-E4) to output signals at PIN 4.

7.3 Output Signals at PIN 4

Illustrates high level (+24V) and low level (0V) output signals at PIN 4 and their meanings.

PLC External Control

8.1 Pin Assignment for PLC Control

Defines the pinout for connecting the FlexxPump 125 to an external PLC via M12x1 interface.

8.2 Input Signal Functions

Details control signal lengths (2, 12, 14 seconds) and their functions (1 stroke, FIL, error ack.).

8.3 Output Signals and Error Reporting

Overview of output signals (OFF, PUL, errors) and specific error code messages (E1-E4).

Maintenance and Disposal

9.1 Maintenance Schedule

Presents a schedule for cleaning, visual checks, and cartridge changes based on usage.

9.1.1 Visual Checks and Cleaning

Describes how to perform visual inspections and clean the FlexxPump 125 and its system.

9.1.3 Recommissioning After Maintenance

Outlines steps for recommissioning the unit after maintenance, including a 'Quick Check'.

9.2 Cartridge Change Procedure

Step-by-step guide for replacing the lubricant cartridge, emphasizing cleanliness and correct type.

9.3 Disposal Guidelines

Provides instructions for safely disposing of the FlexxPump 125 and its components.

Released Accessories

10.1 Tube Lengths

Recommendations for installing the FlexxPump 125 near the lubrication point and using tubes if necessary.

10.2 Lubricant Types

Specifies the use of approved lubricants in original cartridges and how to identify them.

Appendix

11.1 Dimension Sheet and Installation

Provides detailed dimension drawings and installation guidelines for mounting the FlexxPump 125.

11.2 EC/EU Declaration of Conformity

Official declaration stating compliance with relevant EU directives for machinery and EMC.

11.3 Pulse-Control-Mode PUL Flowchart

Illustrates the program flow chart for controlling the FlexxPump 125 via PLC in Pulse-Control-Mode.

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