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DLS FlexxPump 250 DLS User Manual

DLS FlexxPump 250 DLS
55 pages
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User Manual
FlexxPump 250/400 DLS

Table of Contents

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DLS FlexxPump 250 DLS Specifications

General IconGeneral
BrandDLS
ModelFlexxPump 250 DLS
CategoryLubrication systems
LanguageEnglish

Summary

Revision history & Imprint

Revision history

Details the document's version changes and update log.

Imprint of the manufacturer, distribution and service

Provides contact and legal information for the manufacturer and service.

General information about this manual

Signal words

Defines the meaning of DANGER, WARNING, CAUTION, NOTICE, and INFORMATION signal words.

Warning symbols

Illustrates and explains hazard symbols used in the manual.

Structure of the safety instructions

Explains the systematic structure of safety instructions within the manual.

Symbols for information

Details symbols used for action requests, consequences, and additional info.

Safety

EC/EU Directive

Outlines compliance with relevant EC/EU directives for the machinery.

Hazards

Identifies potential dangers to users and the machine during operation.

Staff

Specifies requirements and qualifications for personnel operating the equipment.

Reasonably predictabel misuse

Defines improper uses that are considered prohibited and void warranty.

Usage for the intended purpose

Details the specific industrial applications and conditions for correct product use.

Warranty and Liability

Excludes warranty and liability for personal injury or property damage due to misuse.

General safety instructions

Provides crucial safety guidelines for electrical connections and lubricant handling.

Description of function

General information

Explains the pump's design, operation, and integration with external controls.

Nameplate and designation

Details the location and information found on the product's nameplate.

Scope of delivery

Describes the different versions of the product and included accessories.

Technical data

Presents detailed technical specifications for housing, hydraulics, and electrics.

Transport and storage

Packaging

Instructions for handling and disposing of product packaging materials.

Transport

Advises against hard shocks to prevent damage during transport.

Storage

Specifies conditions for storing the product in a dry, frost-free environment.

Variants

FlexxPump 411 DLS / FlexxPump 211 DLS

Details the specifications for the FlexxPump 411 DLS and 211 DLS models.

FlexxPump 412 DLS/ FlexxPump 212 DLS

Details the specifications for the FlexxPump 412 DLS and 212 DLS models.

FlexxPump 422 DLS/ FlexxPump 222 DLS

Details the specifications for the FlexxPump 422 DLS and 222 DLS models.

FlexxPump 423 DLS/ FlexxPump 223 DLS

Details the specifications for the FlexxPump 423 DLS and 223 DLS models.

FlexxPump 424 DLS / FlexxPump 224 DLS

Details the specifications for the FlexxPump 424 DLS and 224 DLS models.

Mounting

Preparations

Advises on preparing the installation site and reviewing safety instructions.

Assembly

Step-by-step guide for assembling the pump unit and its components.

Commissioning

Steps for initial startup, including mechanical and electrical connections.

Operation and settings

General information

Key information for operating and setting up the FlexxPump with PLC control.

Input and output signals - External control (PLC)

Pin assignment - External control (PLC)

Details the M12x1 connector pinout and signal assignments for PLC communication.

Input signals - External control (PLC)

Describes the control signals (input signals) from the PLC to the FlexxPump.

Control signal 2 seconds

Explains the 2-second signal for a single dispensing process and its timing.

Control signal 5 seconds

Explains the 5-second signal for dispensing operation on pump unit 2.

Control signal 8 seconds

Details the 8-second signal for dispensing on pump units 1 and 2.

Control signal 12 seconds

Describes the 12-second signal triggering the FIL function for 40 dispensing operations.

Control signal 14 seconds

Explains the 14-second signal for acknowledging error messages.

Output signals - External control (PLC)

Details the output signals from the FlexxPump to the PLC indicating status.

Empty level

Describes the empty cartridge signal (E1) and its output on PIN 4.

Error Overload

Explains the 'Error Overload' signal (E2) indicating hydraulic overload.

Error Under- or Overvoltage

Describes the 'Error Under- or Overvoltage' signal (E3) for power supply issues.

Critical error

Details the 'Critical Error' signal (E4) indicating internal system malfunctions.

Maintenance and disposal

Maintenance schedule

Provides a schedule for cleaning, visual checks, and cartridge changes.

Visual check

Instructions for performing thorough visual inspections of the lubrication system.

Cleaning

Guidelines for cleaning the FlexxPump using suitable cleaning agents.

Recommissioning after maintenance

Steps for safely recommissioning the unit after maintenance procedures.

Cartridge change

Detailed instructions on how to replace the lubricant cartridge.

Disposal

Procedures for proper disposal of the FlexxPump and cartridges.

Released accessories

Lubricants

Lists approved lubricants and their designations found on cartridge labels.

Tube lengths

Discusses considerations for installing the pump and tube length recommendations.

Appendix

Dimension sheet and installation dimensions

Provides detailed drawings with dimensions for installation and mounting.

EC/EU Declaration of conformity

Official declaration of compliance with relevant EC/EU directives for the product.

Flowchart Control signal 2 seconds (for PLC)

Illustrates the program flow for controlling the pump with a 2-second signal.