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Emotron FDU Series User Manual
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CG Drives & Automation 01-7
491-01r0
1.3
W
arranty
The warranty applies when th
e equipment is installed,
operated and maintained accord
ing to instructions in this
instruction manual. Duration of warranty as per contract.
F
aults that arise due to faulty
installation or operation are
not covered by the warranty.
11
13
Table of Contents
Default Chapter
5
Safety Instructions
5
Table of Contents
7
Contents
7
1 Introduction
11
Delivery and Unpacking
11
Using of the Instruction Manual
11
Instruction Manuals for Optional Equipment
11
Warranty
12
Type Code Number
13
Standards
14
Product Standard for EMC
14
Dismantling and Scrapping
15
Disposal of Old Electrical and Electronic Equipment
15
Glossary
16
Abbreviations and Symbols
16
Definitions
16
2 Mounting
17
Lifting Instructions
17
Stand-Alone Units
18
Cooling
18
Mounting Schemes
19
Cabinet Mounting
26
Cooling
26
Recommended Free Space in Front of Cabinet
26
Mounting Schemes, Cabinets
27
3 Installation
29
Before Installation
29
Remove/Open
29
Remove/Open the Lower Front Cover on
30
Frame Size E2, F2 and FA2 (IP20/21)
30
Cable Connections for Small and Medium Frame Sizes
30
Mains Cables
30
Motor Cables
33
Connection of Motor and Mains Cables for Larger Frame Sizes
36
Connection of Mains and Motor Cables on IP20 Modules
38
Cable Specifications
40
Stripping Lengths
40
Fuse Data
42
Cable Connection Data for Mains, Motor and PE Cables According to IEC Ratings
43
Cable Connection Data for Mains, Motor and PE Cables According to NEMA Ratings
47
Thermal Protection on the Motor
49
Motors in Parallel
49
4 Control Connections
51
Control Board
51
Terminal Connections
52
Stand by Supply Interface (SBS)
53
Configuration with Jumpers and Switches
53
Analogue Input Configuration (S1 - S4)
53
Termination (S5)
54
Connection Example
55
Connecting the Control Signals
56
Cables
56
Types of Control Signals
58
Screening
58
Single-Ended or Double-Ended Connection
58
Current Signals ((0)4-20 Ma)
59
Twisted Cables
59
Connecting Options
59
5 Getting Started
61
Connect the Mains and Motor Cables
61
Mains Cables
61
Motor Cables
61
Using the Function Keys
62
Remote Control
62
Connect Control Cables
62
Switch on the Mains
62
Set the Motor Data
63
Run the AC Drive
63
Local Control
63
Switch on the Mains
63
Select Manual Control
63
Enter a Reference Value
63
6 Applications
65
Application Overview
65
Pumps
65
Fans
65
Compressors
66
Blowers
66
7 Main Features
67
Parameter Sets
67
Define Parameter Sets
67
Select and Copy Parameter Set
67
One Motor and One Parameter Set
68
One Motor and Two Parameter Sets
68
Two Motors and Two Parameter Sets
68
Autoreset at Trip
68
Reference Priority
69
Preset References
69
Remote Control Functions
69
Default Settings of the Run/Stop/Enable/Reset Functions
69
Performing an Identification Run
72
Using the Control Panel Memory
72
Load Monitor and Process Protection [400]
73
Load Monitor [410]
73
Pump Function
75
Introduction
75
Fixed MASTER
76
Alternating MASTER
76
Feedback 'Status' Input
76
PID Control
78
Wiring Alternating Master
79
Checklist and Tips
80
Functional Examples of Start/Stop Transitions
81
8 EMC and Standards
83
EMC Standards
83
Stop Categories and Emergency Stop
83
9 Communication
85
Modbus RTU
85
Parameter Sets
85
Motor Data
86
Start and Stop Commands
86
Reference Signal
86
Process Value
86
Description of the Eint Formats
87
10 Operation Via the Control Panel
89
General
89
Control Panel with 4-Line Display
89
The Display
89
Menu [100] Start Window
91
Editing Mode
91
Fault Logger
92
Real Time Clock
92
LED Indicators
92
Control Keys
92
The Toggle and Loc/Rem Key
93
Function Keys
94
The Menu Structure
94
The Main Menu
95
Programming During Operation
95
Editing Values in a Menu
95
Copy Current Parameter to All Sets
96
Programming Example
96
11 Functional Description
97
Menus
97
Description of Menu Table Layout
97
Resolution of Settings
98
1St Line [110]
98
Main Setup [200]
99
Operation [210]
99
Motor Data [220]
103
Motor Protection [230]
108
Parameter Set Handling [240]
111
Trip Autoreset/Trip Conditions [250]
114
Serial Communication [260]
118
Wireless [270]
122
Process and Application Parameters [300]
124
Set/View Reference Value [310]
125
Process Settings [320]
125
Start/Stop Settings [330]
129
Mechanical Brake Control
132
Speed [340]
136
Torques [350]
138
Preset References [360]
140
PID Process Control [380]
142
Pump/Fan Control [390]
145
Load Monitor and Process Protection [400]
151
Load Monitor [410]
151
Process Protection [420]
155
I/Os and Virtual Connections [500]
156
Analogue Inputs [510]
156
Digital Inputs [520]
161
Analogue Outputs [530]
162
Digital Outputs [540]
165
Relays [550]
167
Virtual Connections [560]
168
Logical Functions and Timers [600]
169
Comparators [610]
169
Analogue Multiplexer [620]
175
Not Gate [630]
176
Logic Output [640]
176
Timers [650]
179
Flip Flops [660]
180
Clock Logic [680]
184
View Operation/Status [700]
185
Operation [710]
185
Status [720]
186
Stored Values [730]
189
View Trip Log [800]
190
Trip Message Log with RTC [8X0]
190
Trip Message Log Without RTC [8X0]
190
Trip Message Log [810]
190
Trip Messages [820] - [890]
192
Reset Trip Log [8A0]
192
System Data [900]
192
VSD Data [920]
192
Real Time Clock
194
12 Troubleshooting, Diagnoses and Maintenance
197
Trips, Warnings and Limits
197
Trip Conditions, Causes and Remedial Action
198
Technically Qualified Personnel
199
Opening the AC Drive
199
Precautions to Take with a Connected Motor
199
Autoreset Trip
199
Maintenance
203
13 Options
205
Control Panel
205
External Control Panel Kits
205
Control Panel Kit, Including Blank Panel
205
Control Panel Kit, Including Control Panel
205
Handheld Control Panel 2.0
206
Gland Kits
206
Emosoftcom
206
Brake Chopper
207
I/O Board
208
Encoder
208
Ptc/Pt100
208
Communication Options
209
Standby Supply Board with Isolated DC-Voltage Measurement
209
Safe Stop Option
210
EMC Filter Class C1/C2
210
Output Chokes
210
Liquid Cooling
210
Top Cover for IP20/21 Version
210
Other Options
210
AFE - Active Front End
210
14 Technical Data
211
Electrical Specifications Related to Model
211
General Electrical Specifications
218
Operation at Higher Temperatures
220
Possible Derating
220
Operation at Higher Switching Frequency
220
Dimensions and Weights
221
Environmental Conditions
224
Fuses and Glands
225
According to IEC Ratings
225
Fuses According to NEMA Ratings
229
Control Signals
230
15 Menu List
231
Index
255
5
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Emotron FDU Series Specifications
General
Brand
Emotron
Model
FDU Series
Category
DC Drives
Language
English
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