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General| Fuel System | Carburetor |
|---|---|
| Front Brake | Disc |
| Rear Brake | Drum |
| Cooling | Air-cooled |
| Max Power | 8.5 HP @ 7500 rpm |
Lists technical features like V-belt drive, air-cooling, CDI ignition, electric starter.
Advises reviewing the manual, contacting distributors for changes, and notes on country-specific modifications.
Covers identification of the scooter's type.
Information regarding fuel and engine oil specifications.
Technical specifications of the scooter.
Details maintenance tasks and intervals for various components.
Explains the codes (I, C, R, L) used in the maintenance schedule.
Procedures for inspecting, cleaning, and charging the storage battery.
Instructions for tightening cylinder head nuts and exhaust pipe bolts.
Procedure for cleaning carbon deposits from the cylinder and head.
Procedure for cleaning the air cleaner element.
Steps to adjust throttle cable play and engine idle speed.
Maintenance schedule for brake fluid and hoses.
How to check and maintain the front brake fluid level.
How to check brake pad wear and when to replace them.
Step-by-step guide to bleed air from the brake system.
Importance of correct tire pressure and tread depth for replacement.
How to adjust steering for smooth turning and stability.
Adjustments and inspection for front and rear shock absorbers.
Table of torque values for various chassis bolts and nuts.
Identifies major lubrication points on the scooter.
Procedures for removing, disassembling, and servicing engine parts.
Torque specifications for standard bolts and nuts.
Torque specifications for engine-related bolts and nuts.
Torque specifications for frame-related bolts and nuts.
General information and precautions for cylinder head service.
Technical specifications for cylinder head components.
Diagnosing and resolving engine top-end issues like low compression and noise.
Steps to remove the cylinder head, gasket, and chain guide.
Removing valve components and checking for cracks/warpage.
Installing rocker arms and shafts into the camshaft holder.
Detailed specifications for cylinder, piston, and rings.
Common issues related to cylinder and piston performance.
Procedures for removing the cylinder, gasket, and dowel pins.
How to remove the piston pin clip, piston pin, and piston.
Measuring cylinder ID, taper, and out-of-round for wear.
Measuring clearance between piston rings and grooves.
Measuring the end gap of piston rings.
Steps for cleaning grooves and installing piston rings.
Cleaning crankcase surface and installing gasket.
Function and operation of the fuel switch.
Introduction to the carburetor system.
How fuel-air mixture ratio can be changed via jets and adjustable parts.
Overview of the scooter's ignition system components.
How the charging and lighting systems work.
Description of the starter motor, relay, and switch.
Procedure to check the charging system's output voltage.
Steps to remove and disassemble the starter motor.
Inspecting starter motor brush length and condition.
Two methods to test the fuel meter's operation and accuracy.
Explanation of the circuitry for oil level light and turn signals.
Operation of the main switch in different positions.
Operation of the light control switch for various lights.
Steps for filling electrolyte into the battery.
How to measure voltage and recharge the battery.
Removal, inspection, and reassembly of the front wheel.
Procedures for brake pad replacement, caliper, and master cylinder service.
Removal, inspection, and reassembly of steering and suspension.
Steps to remove the front wheel, including brake caliper and mounting bolts.
Inspecting wheel bearings for play, noise, and wear.
Installing the wheel bearing with special tools.
Procedure for replacing the front brake pads.
Steps to remove the caliper, pads, spring, and holder.
Checking brake disc thickness and runout.
Disconnecting brake light switch wires and brake hose.
Inspecting the master cylinder bore for damage.
Reassembling and mounting the master cylinder.
Steps for removing handle cover, under cover, legshield, and front wheel.
Inspecting bearing races, balls, and steering stem for damage.
Reassembling steering stem, handlebar, and front fork.
Diagram and list of rear wheel and brake parts.
Steps to remove the muffler, fender, locknut, and rear wheel.
Checking brake shoe lining thickness.
Reassembling rear wheel and brake components.
A guide to diagnose and fix common engine problems.
List of special tools required for maintenance.
Diagnosing issues with engine starting or hard starting.
Diagnosing why the engine stalls or makes noise.
Troubleshooting starting problems and low-speed operation.
Troubleshooting no spark, poor spark, and fouled spark plugs.
Diagnosing magneto charging issues like no charge or low charge.
Diagnosing heavy handling and wobbly handle problems.
Troubleshooting wobbly front wheel and suspension softness/stiffness.
Diagnosing and resolving insufficient brake power.
Troubleshooting brake squeaking and excessive lever stroke.
Routing of throttle, odometer, brake cables, and carburetor hoses.
A list and visual guide to special tools for maintenance.
Torque specifications for various engine screw thread parts.
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