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Graco
Paint Sprayer
Fusion
Graco Fusion User Manual
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Repair
310648P
33
CA
UTION
Do
not
ov
er
tighten
mix
module
nut
(25).
Over
tighten-
ing
can
deform
impingement
holes
and
cause
slow
gun
actuation.
5.
Lubricate
all
threads
and
reassemble
mix
module
nut
(25)
finger
tight
.
Tighten
additional
1/12
tur
n
with
wrench.
Install
front
seal
(46)
on
rod
(31).
1/12
Turn
TI4986a
46
25
31
6.
Reinstall
solvent
purge
assembly
(28).
Lubricate
all
threads.
Install
static
mixer
(40)
and
RAC
tip
(9).
Tighten
with
wrench.
TI5002b
9
40
28
32
34
Table of Contents
Default Chapter
2
Table of Contents
2
Manual Conventions
3
Overall View
6
Important Isocyanate (ISO) Information
7
Material Self-Ignition
8
Keep Components a and B Separate
8
Moisture Sensitivity of Isocyanates
8
Foam Resins with 245 Fa Blowing Agents
9
Changing Materials
9
Grounding
9
Piston Safety Lock
10
Loss of Air Pressure
10
Conversion Kit 248603
11
Mounting an Automatic Gun
12
Mounting to a Rod
12
Mounting to a Stationary Support Robotic Arm
12
Connecting Airline and Accessories
12
Setup
13
Hand Drilling of MIX Modules
15
To Balance Pressure and Flow at the MIX Gun
15
Check Valve Filter Option
15
Tools Required
15
Operation
17
Spraying
17
Flushing with Solvent Purge Assembly
17
Shutdown
18
Daily Shutdown
18
Shutdown for more than a Day
18
Pressure Relief Procedure
19
Optional Configurations
21
Optional Fluid Manifold Position
21
Optional Hose Position
22
Maintenance
23
Supplied Tool Kit
23
Keep Gun Clean
23
As Needed
23
Daily
23
Weekly to Monthly
23
Flush Gun
24
Clean Outside of Gun
24
Clean Air Cap
24
Clean Spray Tip
24
Clean Muffler
24
Clean Fluid Manifold
24
Clean Mixer
24
Clean Slip-Fit Polycarballoy MIX Module
25
Troubleshooting
26
Theory of Operation
28
Cutaway View
29
Repair
30
Tools Required
30
Lubrication
30
Disassemble Front End
30
Reassemble Front End
32
Slip-Fit Polycarballoy MIX Module
34
Rear Rod Seal
36
Adjust Rear Rod Seal
37
Check Valves
38
Piston and Purge Rod
39
Piston Safety Lock
41
Air Valve
41
Solvent Purge Assembly
42
Static Mixer Assembly
43
Parts
45
248597 And 248647 Solvent Purge Plural Component Spray Guns, and 248603 Conversion Kit
45
248597 Solvent Purge Manual Spray Gun
46
248597 Solvent Purge Manual Spray Gun
47
248647 Machine Mount Spray Valve with Manual Solvent Purge
48
248647 Machine Mount Spray Valve with Manual Solvent Purge
49
Slip-Fit Polycarballoy MIX Module Kits
50
Gun and Palm Grips
50
Drill Bit Kits
51
Gun Repair Kits
52
Check Valve Filter Screen Kits (10 Per Kit)
52
Drill Bit Kit
52
Model 248647 Mounting Dimensions
53
Technical Data
54
Graco Standard Warranty
56
Graco Information
56
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Graco Fusion Specifications
General
Brand
Graco
Model
Fusion
Category
Paint Sprayer
Language
English
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