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HandTop HT2500UV User Manual

HandTop HT2500UV
71 pages
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HT2500UV
Handtop Large Format UV Printer
Operation Manual
-Original Instructions-

Table of Contents

Questions and Answers:

HandTop HT2500UV Specifications

General IconGeneral
Print resolution720 x 1200 dpi
Ink TypeUV-curable Ink
Media WidthUp to 2500mm
ConnectivityUSB, Ethernet
Max. print size2500mm
Power Requirements220-240V, 50/60Hz
Print TechnologyPiezoelectric Inkjet

Summary

Foreword

Safety Precautions

Indications of symbols

Explains symbols used in the manual for safety and guidance.

Precautions of operations

Covers safe operating environment, modifications, electricity, UV light, and operator awareness.

Ink store

Guidelines for storing chemical consumables like ink safely.

Continuous-flow drying awareness

Precautions related to printing issues and explosion risks during drying.

Physical and chemical properties of HANDTOP inks

Details on the physical and chemical characteristics of HANDTOP inks.

Deposing waste ink and liquid

Instructions for proper disposal of chemical waste according to regulations.

Emergency reaction

Procedures to follow in case of an emergency, including using the scram stop.

Introduction

Printer brief introduction

Provides a concise overview of the HT2500UV model and its capabilities.

Printer applications

Lists the various media and industries where the UV printer can be used.

Printer Features

Highlights the key technological advancements and design aspects of the printer.

Printer configurations

Details the technical specifications and hardware components of the printer.

AC Supplies

Specifies the electrical supply requirements and quality parameters for the printer.

Structure Diagrams

Front view of the printer

Illustrates and labels the main components visible from the front of the printer.

Rear view of the printer

Illustrates and labels the main components visible from the rear of the printer.

Carriage Assembly

Details the components and structure of the printer's carriage assembly.

Electric Control Panel

Shows and labels the controls and buttons on the electric control panel.

Suction Control Panel

Illustrates and labels the valves for controlling suction zones.

Electronic box

Diagram of the electronic box, showing and labeling internal components.

Printer Labels and Safety Icons

Displays and explains various labels and safety icons found on the printer.

Printer Installation

Loading and transporting

Instructions and precautions for safely loading and transporting the printer.

Working environment

Specifies the required environmental conditions for printer installation and operation.

Computer configuration

Details the recommended hardware and operating system for the control computer.

Installation instructions

General steps for the initial installation of the printer.

Check and acceptance

Procedure for verifying the printer's condition and completeness upon arrival.

Installation of the computer attachments

Steps for connecting computer peripherals and interface cards.

Installation of the UV lamp assembly

Guidance on safely installing the UV lamp assembly onto the printer.

Leveling adjustment

Instructions for ensuring the printer is level for optimal performance.

Power input requirement

Specifies the required voltage, frequency, and grounding for power input.

Software and driver installation

Step-by-step guide for installing the printer's software and necessary drivers.

Functional tests

Procedures for testing key printer functions after installation.

Printhead installation

Detailed instructions for the proper installation of printheads.

Filling ink

Process for safely filling the printer's ink tanks and lines.

Air exhausting of the printhead

Steps to remove air bubbles from the printhead and ink system.

Printhead calibration and alignment

Guide for calibrating and aligning printheads for accurate printing.

Operating Instructions

Start-up and shutdown operation

General procedures for starting up and shutting down the printer safely.

Printer start-up operation

Detailed steps required to power on and initiate the printer.

Printer shutdown operation

Detailed steps required to safely power off the printer and its associated systems.

Printer Maintenance

Periodic maintenance for printer parts

Scheduled maintenance tasks to ensure optimal printer performance.

Maintenance of the mechanical parts

Instructions for lubricating and maintaining the printer's mechanical components.

Precision part maintenance

Procedures for cleaning and maintaining sensitive precision parts.

Printhead maintenance*

Daily routine and preservation tasks for the printheads.

Replacement of consumable parts

General guide for replacing consumable components of the printer.

Replacement of ink pump

Step-by-step instructions for replacing the ink pump.

Ink refill

Procedure for refilling the printer's ink tanks.

Replacement of ink filter

Instructions for replacing the ink filter.

Replacement of air pump

Steps for replacing the printer's air pump.

Replacement of ink/air tubes

Guidance on replacing damaged or worn ink and air tubes.

Troubleshooting

Buzz indications and troubleshooting

Identifies different buzz alert types and provides troubleshooting steps.

Pressure system problems

Addresses issues related to the printer's pressure regulation system.

Priming issue

Troubleshooting steps for when ink does not flow correctly from nozzles.

How to avoid head strike

Methods and precautions to prevent the printhead from striking the media.

Carriage moving malfunction

Diagnoses and resolves errors related to the printer's carriage movement.

Cache problem

Solutions for issues causing the carriage to pause excessively.

Printing error

Handles common error messages encountered during printing operations.

Automatic head height adjustment malfunctions

Troubleshooting for problems with the automatic head height adjustment feature.

Printing quality troubleshooting

Addresses and resolves common print quality defects like banding and color deviation.

Appendix

Routine Maintenance Guide

A schedule of recommended daily, weekly, monthly, and yearly maintenance tasks.

Certifications

Declaration of Conformity and compliance with relevant EU directives and standards.

Company information

Contact details, addresses, and website for the manufacturer, HANDTOP Tech Co., Ltd.

Rating plate

Information extracted from the printer's official rating plate.

Tools and properties

List of tools and spare parts required for printer maintenance and operation.

Channel information of Kyocera head

Diagrams showing different printhead channel configurations for various ink setups.