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HAWEKA AXIS 500 User Manual

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Operating Instructions
Laser Wheel Aligner
(Translation of the original manual)
D-30938 Burgwedel •Kokenhorststr. 4 • Phone: +49 / 5139 / 8996-0 • Fax: +49 / 5139 / 8996-222 •
www.haweka.com • info@haweka.com
GEB 001 081

Table of Contents

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HAWEKA AXIS 500 Specifications

General IconGeneral
BrandHAWEKA
ModelAXIS 500
CategoryMeasuring Instruments
LanguageEnglish

Summary

General Safety Precautions

Operator's Responsibility

Details the operator's duties for safe operation of the Laser Aligner AXIS500.

Description of Applied Symbols

Explains the meaning of symbols used in the operating instructions and on the device.

General Safety Measures

Outlines essential safety practices and considerations for using the Laser Aligner AXIS500.

Shipment

Dimensions and Weight

Provides the physical dimensions and weight of the Laser Aligner AXIS500 for shipping purposes.

General Handling and Storage Information

Offers guidance on proper handling and storage to prevent damage and ensure longevity.

Product Description

Agreed Functionality

Defines the intended uses and capabilities of the Laser Aligner AXIS500 for wheel alignment.

Laser Measurement Head Design

Details the components and construction of the laser measuring head and its accessories.

Device Description

Explains the electronic inclinometer, its display symbols, and angle measurement capabilities.

Button Assignment

Describes the function of each button on the electronic inclinometer unit for operation.

Initiation

Details the measures required for the initial operation and setup of the Laser Aligner.

Technical Data

Provides comprehensive technical specifications for the laser and electronic inclinometer components.

Equipment

Part List - Basic Version AXIS500

Lists the components included in the basic version of the AXIS500 wheel alignment system.

Accessories

Details optional accessory kits available for the AXIS500 system, such as for double steering axles or truck wheels.

Front Wheel Alignment

Preparations

Covers the essential steps before performing front wheel alignment, including ground level and vehicle setup.

Alignment of "Straight Ahead Position"

Explains how to align the vehicle's wheels to the straight-ahead position using laser points.

Set-up of Toe Scales

Details the procedure for setting up the toe scales based on rim diameter and vehicle measurements.

Toe Measurement and Alignment

Guides through measuring and adjusting the toe angle of the front wheels.

Steering Wheel Center Position Check

Describes how to check and adjust the steering wheel's center position for accurate alignment.

Camber Measurement

Explains the process of measuring the camber angle of the front wheels using the electronic inclinometer.

Caster and Inclination

Details how to measure caster and steering axis inclination using the inclinometer and steering the wheel.

Max. Steering Angle

Describes how to determine the maximum steering angle by turning the steering wheel to its lock.

Relative Steering Angle (Toe Out on Turns)

Explains how to measure the relative steering angle, also known as toe-out-on-turns.

Rim Run-Out Check

Details how to perform a rim run-out check on damaged or specialized rims.

Rear Wheel Alignment

Rear Wheel Camber Measurement

Explains how to measure the camber angle of the rear wheels using the electronic inclinometer.

Total Toe / Rear Axle

Guides through setting up and measuring the total toe for the rear axle.

Axle Mismatch in Relation to Frame

Describes the procedure for measuring axle mismatch relative to the vehicle's frame.

Axle Mismatch in Relation to Vehicle's Longitudinal Axis

Details how to measure axle mismatch relative to the vehicle's longitudinal axis.

Alignment of Twin Steering Front Axles

Preparations

Covers preparations for aligning twin steering front axles, referring to front wheel alignment steps.

Reading of Total Toe

Explains how to read the total toe measurement for twin steering front axles.

Toe Alignment of the Second Axle

Details the process for aligning the toe of the second axle in twin steering systems.

Parallel Adjustment of Both Front Axles

Explains how to perform parallel adjustment for both front axles in twin steering configurations.

Trucks with Independent Suspensions

Measurement of Individual Toe (Trucks with Two Adjustable Toe Rods)

Guides measuring individual toe on trucks with independent suspensions and two adjustable toe rods.

Adjustment by Run-out Compensation

Preparations

Details the preparation steps for adjusting run-out compensation, including changing magnetic feet.

Run-out Adjustment of the Laser Head

Explains the procedure for adjusting the laser head for run-out compensation to ensure accuracy.

Checking the Wheel Alignment Clamp

Maintenance

General Maintenance

Provides general guidelines for maintaining the precision instruments of the AXIS500 system.

Replacing Batteries in the Laser Housing

Details the procedure for opening the laser housing and replacing the batteries.

Replacing Batteries in the Inclinometer

Explains how to identify low battery status and replace batteries in the electronic inclinometer.

Error Description

Error Description and Causes

Lists common errors, their possible causes, and recommended correction methods for the AXIS500.

Annex

Conversion Table: Millimetres into Degrees

Provides a table for converting toe measurements in millimeters to degrees for different wheel sizes.

Axle Mismatch Diagram 1

A diagram to help determine axle mismatch in minutes based on wheel base and scale difference.

Axle Mismatch Diagram 2

A second diagram for determining axle mismatch in angular minutes using scale blocks.

Measurement Report

A template for recording wheel alignment measurements before and after adjustments.

EC-Declaration of Conformity

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