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Hisun
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HS800
Hisun HS800 Service Manual
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INDEX
Chapter 2
Specifications
Chapter 3
Periodic
Maintenance
and
Adjustments
Chapter 4
Engine
Chapter 5
Chassis
Chapter 6
Electrical
Chapter 7
Engine
Manageme
nt
System
Chapter 8
Troubleshooting
???
Wiring
Diagrams
Index
1.
2.
3.
Chapter 1
General
2
4
Table of Contents
Engine
86
Default Chapter
5
Table of Contents
5
Warnings, Cautions, Notes
9
Identification Code, Frame
11
Vehicle Identification Number
12
Safety
13
Chapter 1 General Information
15
Torque Specifications
15
Warning Labels
15
Cotter Pins
16
Engine Oils
17
Index
17
Shop Supplies, Lubricants
17
Brake Fluid
18
Basic Tools
19
Cleaners, Degreasers and Solvents
19
Adjustable Wrenches
21
Allen Wrenches
23
Impact Drivers
23
Torque Wrenches
23
Torque Adapters
24
Ignition Grounding Tool
25
Precision Measuring Tools
26
Metric Micrometer
29
Dial Indicator
31
Compression Gauge
32
Chapter 6 Electrical
33
Electrical Basics
33
Basic Service Methods
34
Removing Hoses
37
Interference Fit
39
Storage
40
Chapter 2 Specifications
44
Conversion Tables
44
General Specs
45
Engine Specs
48
Electrical Specs
56
Engine Torques
58
Chassis Torques
61
General Torques
63
Lubrications
64
Maintenance Schedule
68
Valve Adjustment
70
Engine Oil
72
Air Filter
74
Coolant Level
75
V-Belt
78
Brake Pedal
79
Brake Pads
80
Final Gear Oil
82
Steering System
83
Shock Absorbers
84
Special Notes
88
Cylinder Head
89
Chapter 4 Engine
89
Throttle and Intake Manifold
89
Rocker Arms and Camshaft
93
Valves and Valve Springs
95
Cylinder and Piston
99
Left Crankcase Cover and A.C
102
Starter Motor and Oil Filter
104
Primary and Secondary Sheaves
106
Crankcase Cover and Oil Pump
109
Crankcase and Middle Driven Shaft
112
Output Shaft
115
Gearcase Shift Lever and Oil
118
Gearcase Transmission
120
Steering Assembly
126
Disc Brake Components
132
Front Brake Caliper
134
Rear Brake Caliper
138
Parking Brake Caliper
139
Footrest
143
Front Wheel and Tire
146
Rear Wheel and Tire
147
CV Axle, Front Axle
150
Front Bridge
151
CV Axle, Rear Axle
155
Gear Shift Assembly
159
Front Swing Arm
162
Front Suspension
163
Rear Anti-Roll Bar
166
Rear Swing Arm
167
Radiator and Oil Cooler
170
Water Pump
174
Seat
179
Fuel Tank
182
Charging a Maintenance Free
184
Electrical Components
191
Inspection of the Main Switch
193
Component Locations
194
Chapter 7 Engine Management
201
EMS Introduction, Components
201
Layout
204
Multec 3.5 Injectors
205
Throttle Body Assembly
207
Fault Codes
212
Engine Management System
214
Principles and Requirements
214
Special Faults
217
Engine will Not Start
219
Flooded Engine
219
Spark Test
220
Poor Engine Performance
221
Fuel System
225
Engine Smoke
226
Compression
227
Engine Lubrication
229
Cylinder Leak down Test
230
Electrical Testing
233
Test Equipment
235
Brake System
240
Brake Light
245
4
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Hisun HS800 Specifications
General
Brand
Hisun
Model
HS800
Category
Utility Vehicle
Language
English
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