Honeywell IPC5000

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To the Users

Warning

1. Keep the manual with the programmer so that a user can operate it properly.

2. Handle this product only after you have carefully read and understand the installation manual.

3. Honeywell does not bear responsibility for any damage inflicted by careless use of the product.

4. This manual cannot be duplicated, re-edited or transferred in any form fully or partially without a

prior consent from Honeywell. The content of this manual can be modified without prior notice.

5. Please contact Honeywell if you have any questions or queries regarding this manual.

Thank you for purchasing IPC5000 (Universal Programmable Controller).

This manual describes how to install and use IPC5000. To optimize the

control solutions for furnaces, environmental chambers, ovens, reactors,

cookers, freeze dryers, extruders, and other processes with similar control

uirements,

lease read this manual carefull

Main Page

Table of Contents6
Overview11
Introduction11
Feature Summary11
Installation and Wiring12
Installation Environment12
Installation Precautions13
Panel Cutout Dimension14
Fig. 2.3.1 Panel Cutout14
Installation of Fixed Brackets16
Fig. 2.4.1 Installation of Fixed Brackets16
Making Terminal Connections18
Fig. 2.5.1 Terminal with Tube18
Terminal Array19
Fig. 2.5.2 Terminal Diagram Label and Terminal Block Style19
Wiring20
Table 2.7.1 Minimum Recommended Wire Sizes20
Fig. 2.6.1 Mains Power Supply21
Fig. 2.6.2 Analog Input 1 / Input 2 Connections22
Fig. 2.6.3 Control Output 1 / Output 2 Connections23
Fig. 2.6.4 Digital Outputs Connection24
Fig. 2.6.5 Digital Inputs Connections25
Fig. 2.6.6 Auxiliary Output 3 Output 4 Connections26
Fig. 2.6.7 RS-232C Communication 9 Pin Connection26
Fig. 2.6.8 RS-232C Communication 25 to 9 Pin Connection27
Fig. 2.6.9 Rs422/485/Modbus Communications Option Connections (3-Wire Shield)28
Fig. 2.6.10 Rs422/485/Modbus Communications Option Connections (5-Wire Shield)29
Table 2.7.2 Instrument Input Range Code and Range31
Table 2.7.3 the Function Table of External Switch Input (Digital Input)33
Terminal Allocation35
Rear Terminal36
Fig. 2.8.1 Rear Terminal36
Configuration37
Screen Configuration37
Fig. 3.1.1 Screen Switch Block37
Configuration Screen38
Fig. 3.1.2 Main Menu Screen38
Fig. 3.2.1 SETUP (Configuration)38
AI SET Screen39
Fig. 3.3.1 AI SET Screen39
Fig. 3.3.2 SENSOR TYPE SELECTS39
Fig. 3.4.1.A Outputs Assigning Block Diagram-IPC5000D43
Fig. 3.4.1.B Outputs Assigning Block Diagram-IPC5000S44
PWM Set Screen45
Fig. 3.4.2 PWM SET Screen-IPC5000S45
Fig 3.4.4 Pulse Control Output at MV = 7546
AO SET Screen47
Fig. 3.5.1 AO SET Screen47
Fig. 3.5.2 Combo Box for Selecting Anlog Output Source49
Fig. 3.5.3 Current Output Scale Adjustable Graph49
DIO Status Screen50
Fig. 3.6.1 DI/DO Screen50
Fig. 3.6.2 Digital Outputs ON/OFF Status53
Fig. 3.6.3 Digital Output Type Selection53
Fig. 3.6.4 DO TYPE SET Screen54
Fig. 3.6.5 Arranging PWM No. of Digital Output54
RANGE SET Screen55
Fig. 3.7.1 RANGE SET Screen55
OFFSET Screen57
Fig. 3.8.1 OFFSET Screen57
Compensation Set Screen58
Table 3.6.1 Defaults of Compensation58
Fig. 3.9.1 Compensate Set Screen58
Event Set60
Fig. 3.10.1 the Part to Arrange Events to Digital Outputs on FIX SET Screen of User Manual61
Fig. 3.10.2 the Part to Arrange PV and Time Events to Digital Outputs on SEG EDIT Screen62
Of User Manual62
MODE Event Set Screen63
Table 3.11.1 Mode Event Information63
Fig. 3.11.1 MODE EVENT SET63
Table 3.11.2 DO Information Assigned by REGISTRATION Number65
ALARM EVENT SET Screen66
Fig. 3.12.1 ALARM SET Screen66
Table 3.12.1 Alarm Event Flowchart68
Table 3.12.2 Alarm Event On/Off Operation Algorithm69
CONTROL SET Screen70
Fig. 3.13.1 CONTROL SET Screen70
Fig. 3.13.2 PID ZONE Set Screen71
Fig. 3.13.3 Example for Setting Segment PID Group72
PID ZONE SET Screen73
Fig. 3.14.1 PID ZONE SET Screen73
PID CONSTANT SET Screen77
Fig. 3.15.1 PID Const Set77
PID Set Screen79
Fig. 3.16.1 PID SET Screen79
SYSTEM SET Screen81
Fig. 3.17.1 SYSTEM SET Screen81
Fig. 3.17.2 Fix Control Operation When SP Tracking on and JC = 282
Fig. 3.17.3 Fix Control Operation When SP Tracking off and JC = 282
TROUBLE SET Screen85
Fig. 3.18.1 Trouble and Tune Lock Setting Screen85
Fig. 3.18.2 Trouble Message Window86
Fig. 3.18.3 Trouble Message List86
Fig. 3.18.4 MON SUB Screen87
TROUBLE MESSAGE Set88
Fig. 3.19.1 Assigning the TROUBLE MESSAGE88
Fig. 3.19.2 Keypad Switching88
NETWORK SET Screen89
Fig. 3.20.1 Network Setting Screen89
INITIALIZE Screen90
Fig. 3.21.1 INITIAL Screen90
Fig. 3.21.2 Confirm for Initializing90
Table 3.21.1 Initial PID Parameter List91
Specification92
Model Number Interpretation100

Honeywell IPC5000 - Page 3

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