Chapter 9 Maintenance Shenzhen Hpmont Technology Co., Ltd
―104― HD5L Series Controller User Manual
9.1 Daily Maintenance
The controller must be operated in the specified environment (refer to section 3.2, page 9).
Besides, some unexpected accidents may occur during operation.
Therefore you should maintain the controller conditions according to the Table 9-1, record the
operation data, and investigate problems immediately.
Table 9-1 Daily checking items
Items Content Criteria
Operating
environment
Temperature and humidity -10－+40℃, derating at 40－50℃
Dust and water dripping No water dripping
Gas No strange smell
Controller
Oscillation and heating Stable oscillation and proper temperature
Noise No abnormal sound
Motor
Heating No overheating
Noise Low and regular noise
Operating state
parameters
Output current Within rated range
Output voltage Within rated range
9.2 Periodical Maintenance
Customer should check the controller in short time or every 3 to 6 months according to the actual
environment so as to avoid hidden problems and make sure the controller runs well for a long
time.
General Inspection:
• Check whether the screws of control terminals are loose. If so, tighten them with a screw
driver;
• Check whether the main circuit terminals are properly connected; whether the mains cables
are over heated;
• Check whether the power cables and control cables are damaged, check especially for any
wear on the cable tube;
• Check whether the insulating tapes around the cable lugs are stripped, and for signs of
overheating near terminations;
• Clean the dust on PCBs and air ducts with a vacuum cleaner.
Note:
1. Dielectric strength test of the controller has already been conducted in the factory. Do not do
the test again. Otherwise, the controller might be damaged.
2. If insulation test to the motor is necessary, it should be done after the motor’s input terminals
U/V/W have been detached from the controller. Otherwise, the controller will be damaged.
3. For controllers that have been stored for a long time, they must be powered up every 2 years.
When supplying AC power to the controller, use a voltage regulator to gradually raise the input
voltage to rated input voltage at least 5 hours.
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