1
CONTENT
DESCRIPTION AND MACHINE IDENTIFICATION 1-1
IDENTIFICATION CODE ………………………………………………………………… 1-2
Frame No. ……………………………………………………………………………… 1-2
Engine No. ……………………………………………………………………………… 1-2
CHAPTER 1
GENERAL INFORMATION
MANUAL ORGANIZATION………………………………………………………………… 1-3
WATNINGS ,CAUTIONS AND NOTES…………………………………………………… 1-3
SAFETY ……………………………………………………………………………………… 1-3
Handing gasoline safely ……………………………………………………………… 1-4
Cleaning parts…………………………………………………………………………… 1-5
Warning labels…………………………………………………………………………… 1-5
SERIAL NUMBERS………………………………………………………………………… 1-6
FASTENERS………………………………………………………………………………… 1-6
Torque specifications…………………………………………………………………… 1-6
Self-locking fasteners………………………………………………………………… 1-6
Washers…………………………………………………………………………………… 1-7
Cotter pins………………………………………………………………………………… 1-7
Snap Rings and E-clips………………………………………………………………… 1-7
SHOP SUPPLIES 1-8
Lubricants and Fluids…………………………………………………………………… 1-8
Engine oils………………………………………………………………………………… 1-8
Greases…………………………………………………………………………………… 1-9
Brake fluid………………………………………………………………………………… 1-9
Coolant…………………………………………………………………………………… 1-9
Cleaners degreasers and solvents…………………………………………………… 1-10
Gasket sealant……………………………………………………………………………
1-10
Applying RTV sealant……………………………………………………………………
1-10
Gasket remover…………………………………………………………………………
1-10
Thread locking Compound………………………………………………………………
1-10
BASIC TOOLS……………………………………………………………………………… 1-11
Screwdrivers……………………………………………………………………………… 1-11
Wrenches………………………………………………………………………………… 1-12
Adjustable wrenches…………………………………………………………………… 1-13