3-1
MAINTENCE AND ADJUSTMENT OF THE UTV
Note:
The correct maintenance and adjustment are necessary to ensure vehicle and normal driving
The repair personnel should be familiar with the contents of this article.
Maintenance schedule
EVERY INITAL
month 1 3 6 6 12
km 320 1,200 2,400 2,400 4,800
(mi) (200) (750) (1,500) (1,500) (3,000)
ITEM ROUTINE
Whichever
comes first
hours 20 75 150 150 300
Valves
· Check valve clearance.
· Adjust if necessary.
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Spark plug
·Check condition.
· Adjust gap and clean.
· Rep; ace if necessary.
○ ○ ○ ○ ○
Air filter element
· clean.
·Replace if necessary.
Every20-40hours
(More often in wet of dusty areas.)
Carburetor*
· Check and adjusted idle speed/starter
operation.
·Adjust if necessary.
○ ○ ○ ○
Crankcase breather
system*
·Check breather hose for cracks of
damage.
·Replace if necessary.
○ ○
○
Exhaust system*
· Check for leakage.
· Tighten if necessary.
· Replace gasket(s) if necessary.
○
○
Spark arrester ·Clean. ○ ○ ○
Fuel line*
·
Check fuel hose for cracks or damage.
·Replace if necessary.
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Engine oil ·
Replace.(Warm engine before draining.)
○ ○ ○ ○
Engine oil filter
cartridge
· Replace. ○ ○ ○ ○
Engine oil strainer* ·Clean. ○ ○ ○ ○
Final gear oil
Differential gear oil
· Check oil level /oil leakage.
· Replace
○ ○
Front brake*
· Check operation/ fluid leakage.(See
NOTE page 8).
· Correct if necessary.
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