M.1Part. N. 8000 H0368 (09-2008)
ELECTRIC SYSTEM, DIGITAL INSTRUMENT
Section
M
WIRING DIAGRAM (TE, SMR) .............................................................. M.2
KEY TO WIRING DIAGRAM (TE, SMR) ................................................ M.2
Cable colour coding (TE, SMR) ............................................................. M.3
WIRING DIAGRAM (TXC 250) .............................................................. M.4
KEY TO WIRING DIAGRAM (TXC 250) ................................................ M.4
Cable colour coding (TXC 250) .............................................................. M.4
WIRING DIAGRAM (TC, TXC 450-510) ................................................ M.5
KEY TO WIRING DIAGRAM (TC, TXC 450-510) .................................. M.5
Cable colour coding (TC, TXC 450-510) ................................................ M.5
ELECTRICAL COMPONENTS LOCATION (TE-SMR).......................... M.6
ELECTRICAL COMPONENTS LOCATION (TC-TXC) .......................... M.8
CHARGING SYSTEM (TE-SMR) ........................................................... M.10
CHARGING SYSTEM (TC-TXC) ............................................................ M.10
CHARGING SYSTEM CHECKS ............................................................. M.12
Battery current leakage ........................................................................... M.12
Regulated voltage ................................................................................... M.12
Generator stator coil resistance check .................................................... M.12
Generator no-load performance .............................................................. M.14
Generator test diagram ........................................................................... M.14
Rotor cleaning......................................................................................... M.14
Voltage regulator-rectifier check (TE-SMR-TXC) ...................................... M.15
ELECTRIC STARTING SYSTEM (TXC) .................................................... M.16
ELECTRIC STARTING SYSTEM (TE-SMR) ............................................ M.16
STARTER SYSTEM CHECKS............................................................... M.17
Starter motor disassembly ...................................................................... M.17
Starter motor check................................................................................. M.17
Starter motor test diagram ..................................................................... M.18
Starter motor maintenance .................................................................... M.18
Electric start remote control switch check (TE-SMR-TXC) .................... M.18
ELECTRONIC IGNITION SYSTEM (TC-TXC) ........................................ M.19
ELECTRONIC IGNITION SYSTEM (TE-SMR) ....................................... M.20
Electronic coil resistance check............................................................... M.22
Electronic power unit (ECU) .................................................................... M.23
ELECTRONIC POWER UNIT WIRING DIAGRAM (ECU) (TE-SMR) .......... M.24
Voltage regulator (TE-SMR-TXC) .......................................................... M.25
VOLTAGE REGULATOR-RECTIFIER WIRING DIAGRAM .................. M.25
Spark plug .............................................................................................. M.26
Gear shift position sensor check (GPS) ................................................... M.27
Carburetor throttle position sensor check (TPS) (TC-TXC) ....................... M.28
BATTERY (TE-SMR) .............................................................................. M.29
Battery recharge ..................................................................................... M.29
HEADLAMP, TAIL LAMP (TE-SMR) ....................................................... M.30
Headlamp adjustment ............................................................................. M.30
Headlamp bulb replacement ................................................................... M.30
Rear tail light bulb replacement ............................................................... M.31
Replacing the licence plate light lamp .................................................... M.32
HANDLEBAR COMMUTATORS ............................................................ M.33
Engine start and stop switches (TC-TXC) ............................................... M.33
R.H. commutator (TE-SMR) ................................................................... M.33
L.H. commutator (TE-SMR) .................................................................... M.34
NOTES ................................................................................................... M.35
Connectors ............................................................................................. M.35
Couplings ............................................................................................... M.35
Fuses ..................................................................................................... M.36
Semiconductors parts ............................................................................. M.36
Battery .................................................................................................... M.36
DIGITAL INSTRUMENT, WARNING LIGHTS (TE-SMR)........................ M.37
Instrument functions ................................................................................ M.37
Instrument setting instructions ................................................................. M.39
Instrument replacement .......................................................................... M.40
LOCATING OPERATING TROUBLES .................................................. M.40
Wire harness TC-TXC ............................................................................ M.41
Wire harness TE-SMR ........................................................................... M.41
CABLE RUNWAY AND ASSEMBLING INSTRUCTIONS
FOR THE ‘TE/SMR’ ELECTRIC PARTS ............................................... M.42
IMPORTANT RECOMMENDATION ...................................................... M.55