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INSTALLATION

HySpeed HT2000 Instruction Manual 4-19

19

Figure 4-11 Power Supply Connections to Water Muffler and IHS Console

Power Supply – Rear

13

12

IHS Module

13

Table of Contents

Default Chapter14
- Table of Contents14
Section 1 SAFETY21
- Cutting Can Cause Fire or Explosion21
- Follow Safety Instructions21
- Cutting Can Produce Toxic Fumes22
- Electric Shock Can Kill22
- A Plasma Arc Can Cause Injury and Burns23
- Arc Rays Can Burn Eyes and Skin23
- Grounding Safety23
- A Plasma Arc Can Damage Frozen Pipes24
- Additional Safety Information24
- Compressed Gas Equipment Safety24
- Gas Cylinders Can Explode if Damaged24
- Noise Can Damage Hearing24
- Pacemaker and Hearing Aid Operation24
- Warning Label25
Section 1A26
- Sécurité26
- Identifier Les Consignes de Sécurité27
- Suivre Les Instructions de Sécurité27
- Le Coupage Peut Provoquer un Incendie Ou Une Explosion27
- Les Chocs Électriques Peuvent Être Fatals28
- Le Coupage Peut Produire des Vapeurs Toxiques28
- L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures29
- Mise À la Masse Et À la Terre29
- Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau29
- Sécurité des Bouteilles de Gaz Comprimé30
- Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages30
- Le Bruit Peut Provoquer des Problèmes Auditifs30
- Pacemakers Et Prothéses Auditives30
- Étiquette de Sécurité31
Specifications32
- Introduction33
Pre-Installation42
- Introduction43
- Gas Requirements43
- Torch Coolant Requirements45
- Grounding Requirements45
- Power Requirements46
- Electrical Configurations48
  - 240/480V Linkboard Configurations48
  - 220/380/415V Transformer T1 and T2 Configurations49
- Connecting the Power51
- Torch Lifter Requirement52
- Optional Equipment52
  - Water Muffler52
  - Initial Height Sensing (IHS)53
Installation54
- Upon Receipt55
- Claims55
- Module Grounding and Grounding Checks56
- Noise Levels56
- System Units Placement57
- Power Supply Connections59
- Initial Height Sensing (IHS) Connections73
  - Initial Height Sensing (IHS) Connections74
- Gas Console Connections77
- RHF and Motor Valve Consoles to Torch Connections81
- Optional Power Supply Connections85
- Mounting the Machine Torch87
  - Torch Alignment87
Section 5 POST-INSTALLATION89
- Introduction89
- System Checkout90
Operation96
- Front Panel Controls and Indicators97
- Noise Levels (Decibels)103
- Daily Start-Up104
- Common Cutting Faults106
- Technical Questions107
- Cut Charts107
- Conversions107
- Changing Consumable Parts132
- How to Optimize Cut Quality135
Operation: Argon-Hydrogen Manifold138
- Front Panel Controls and Indicators139
- Installation140
- Operation143
Maintenance146
- Introduction147
- Routine Maintenance148
- Startup Sequence150
- Initial Checks152
- Troubleshooting155
- STATUS LED Troubleshooting160
- Chopper Module Test Procedure164
- Error Codes166
- Coolant Flow Test Procedure170
- Torch Coolant Draining173
- Preventive Maintenance Schedule174
Parts List176
- Introduction177
- System Parts Diagram177
- Power Supply178
- Remote High Frequency Console196
  - Spark Gap Assembly198
- Gas Console200
- Motor Valve Console202
- Remote V/C - Programmable (PR) Control Station206
- IHS Console208
- Timer/Counter210
- Hyspeed HT2000 Machine Torch212
- Hyspeed HT2000 Stainless Steel Machine Torch212
- Torch Mounting Bracket212
- Torch Mounting Bracket214
- Lead Packages229
- Recommended Spare Parts230
Wiring Diagrams232
- Introduction232
- Wiring Diagram Symbols232
Appendix A IEC SYMBOLS264
- IEC Symbols Used264
Iec Symbols264
Propylene Glycol Safety Data266
- Benzotriazole Safety Data266
Appendix B PROPYLENE GLYCOL SAFETY DATA277
Aeration Manifold277
Appendix C AERATION MANIFOLD278
Air Filters278
Appendix D AIR FILTERS280
Electromagnetic Compatibility (Emc280
Appendix E ELECTROMAGNETIC COMPATIBILITY (EMC)281
- General281
- Power Cable281
- Connect Power Cable281
  - Power Supply281
  - Line Disconnect Switch283
- EMI Filter Parts List284
Appendix F SYSTEM GROUNDING286
- System Grounding Requirements286
- Suggested Ground Cable Routing286
System Grounding286

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