Hypertherm Koolant Koolers N-Series - I;O Module

Hypertherm Koolant Koolers N-Series

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 AppendixB(ElectricalSchematics)‐I/OModule

60

I/OModule

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Hypertherm, Inc. Part Number: 810540

Table of Contents

Default Chapter3
- Table of Contents3
1 Specifications8
- Table 1: Chiller Specifications8
2 Important Safety Instructions9
3 Machine Label Definitions10
- Table 2: Machine Label Definitions10
4 Introduction11
- Rated Capacity12
- Figure 1: Plasma Cutter Chiller (Electrical Enclosure Side)12
- Table 3: Koolant Koolers Plasma Cutter Chiller Model Information12
- Figure 2: Plasma Cutter Chiller (Plumbing I/O Side)13
5 Site Planning14
- Overall Dimensions14
- Location Considerations14
6 Installation17
- Checking for Shipping Damage17
- Transportation17
- Unpacking from the Crate18
- Figure 5: Crated Chiller18
- Internal Access19
  - From the Air Intake/Filter Side19
  - From the Door Side19
- Electrical Supply Mains20
- Interlock Connections24
- Ethernet Connection24
- Plumbing Connections24
- Table 6: Chiller Plumbing Connections24
- Coolant Reservoir Filling25
- Figure 10: Chiller Plumbing & Electrical Connectivity25
- Refrigerant Filling26
- Installation Checklist26
7 Operation27
- Pre-Startup27
- Initial Startup28
- Shutdown29
- Service30
8 Controller31
- Navigation31
- Figure 11: Chiller's Controller31
- Alarms32
  - Turning off the Buzzer32
  - Viewing Active Alarms32
  - Resetting Alarms32
- Main Menu33
- Chiller Status33
- Figure 12: Controller Main Menu33
- Table 8: Chiller Statuses33
- Monitoring35
- Figure 13: Monitoring, Temperatures35
- Figure 14: Monitoring, System Status35
- Figure 15: Monitoring, Condenser & Suction Data35
- Figure 16: Monitoring, Process Fluid Circuit36
- Figure 17: Monitoring, Recirculation Circuit36
- Figure 18: Monitoring, Filter Status36
- Figure 19: Monitoring, Ambient Temperature37
- Devices38
- Figure 20: Devices38
- Figure 21: Devices, Compressor Status38
- Figure 22: Devices, Process Pump Status38
- Figure 23: Devices, Recirculation Pump Status39
- Figure 24: Devices, Heater Status39
- Figure 25: Devices, Fan Status39
- Figure 26: Devices, Motorized Hot Gas, LOP Protection40
- Figure 29: Devices, I/O Module41
- Setpoints42
- Figure 30: Setpoints, Temperature42
- Figure 31: Setpoints, Plasma System Outlet Flow42
- Figure 32: Setpoints, Standby Mode42
- Maintenance & Service43
- Figure 33: Maintenance & Service, Main Menu43
- Figure 34: Maintenance & Service, about43
- Figure 35: Maintenance & Service, Contact Service43
- Figure 36: Maintenance & Service, Contact Parts44
- Figure 38: Maintenance & Service, Pump Run Time44
- Figure 40: Maintenance & Service, Alarm Log Export45
9 Troubleshooting46
- Alarm List46
- Table 9: Alarm List46
- Inline Heater Temperature Limit Switch50
- Refrigeration High Pressure Switch50
10 Maintenance51
- Suggested Maintenance Checklist51
- Replacing the Particulate Filter Cartridge52
- Figure 41: Chiller Internal Components (Air Filter/Intake Side)53
- Figure 42: Chiller Internal Components (Panel Side)54
11 Chiller Data Tag55
- Figure 43: Chiller Data Tag55
12 Factory Contact56
- Service Support Team56
- Parts Department56
13 Revisions57
- Table 10: Manual Revisions57
- Hypertherm, Inc. Part Number57
Appendix A (P&I Diagrams)58
- Refrigeration Schematic58
- Plumbing Schematic59
Appendix B (Electrical Schematics)60
- Plc61
- I/O Module62
- Logic63
- Electrical Panel64
- Electrical BOM65
- Table 11: Electrical Panel Bill of Materials65
Appendix C (Default Controller Settings)66
- Program Settings66
- Table 12: Default Program Settings66
- Sensor Calibration67
- Table 13: Default Sensor Calibration Settings67
- Alarm Settings68
- Table 14: Default Alarm Settings68
- I/O Module69
- Table 15: I/O Module Default Settings69
Appendix D (Warranty)70
- Warranty Coverage70
- General Warranty Procedures71
  - Warranty Work71
  - Warranty Parts71
Appendix E (Declaration of Conformity)72
Appendix F (Chiller Registration)76
- Hypertherm, Inc. Part Number77