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IMT 5525

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ii Contents
Crane & Winch Assemblies ..........................................................................................................54
Crane & Winch Assembly (99904035) ...............................................................................54
Winch Specifications (71570825) ......................................................................................58
Winch Parts (71570825) ....................................................................................................59
Winch Oil Specifications ....................................................................................................61
Winch Parts (70570771) (Reference Only) ........................................................................62
Hydraulic and Electrical System ...................................................................................................64
Hydraulic Installation (99904036) ......................................................................................64
Valve Bank, Plan. Winch (73734472) (Eff. 1-10) ...............................................................67
Valve Bank, Plan. Winch (73734193) (Eff 5-07 to 12-09) ..................................................69
Telescopic Valve Bank Replacement (99904783) .............................................................71
Replacement Valve Coils ...................................................................................................73
Harness, Valvebank (77441204) (Eff. 8-1-06) ...................................................................76
Electrical Harness, Tethered Remote (77441164) ............................................................78
Electrical Schematic, Tethered (77441164) .......................................................................79
Handle Assembly, Tethered Remote w/Engine Start (51719470) .....................................81
Tethered Remote Calibration Mode ...................................................................................83
Tethered Proportional Remote Potentiometer Adjustment ................................................84
Controls ........................................................................................................................................85
Controls Installation, Tethered (Kit 90719399/Dwg. 99903697) ........................................85
Controls Installation / Radio Remote (Kit 90719400/Dwg. 99903697) ..............................86
Auxiliary Stabilizer Assemblies and Valvebanks ..........................................................................87
Stabilizer, Power Out/Power Down, 7x5 (31712739) ........................................................87
Stabilizer, Manual Out/Power Down, 7x5 (31712740) .......................................................90
Stabilizer, Manual Out/Crank Down, 7x5 (31712741) .......................................................93
Stabilizer, Manual Out/Manual Down, 7x5 (31712902) .....................................................94
Cylinder, Power Down (3B205010)....................................................................................95
Valve Bank, 2-Section (51714813) ....................................................................................96
Valve Bank, 3-Section (51714812) ....................................................................................97
Miscellaneous ...............................................................................................................................98
Installation Kit (93719174) .................................................................................................98
Boom Support, Adjustable, 3820-5020-5525-6025 (51718848) ........................................99
Chassis Wiring Harness (99903340) ...............................................................................100
Decal Kits & Installation (99904246) ..........................................................................................101
General Reference 105
Inspection Checklist ...................................................................................................................105
Deficiency / Recommendation / Corrective Action Report .........................................................110
Wire Rope Inspection & Replacement .......................................................................................112
Hook Inspection ..........................................................................................................................113
Holding Valve Inspection ............................................................................................................114
Anti-Two-Block Device Inspection ..............................................................................................114
Thread Torques ..........................................................................................................................115
Turntable Bearing Thread Tightening Sequence .......................................................................118
Turntable Bearing Inspection .....................................................................................................119
Turntable Bearing Tilt Test .........................................................................................................119

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