JR Vibe 90SG - Clutch Bell;Start Shaft Assembly; Bevel Gear Assembly

7
Start Shaft
Clutch Bell Assembly
Pinion Gear
Start Shaft
Bearing Block
Setscrew,
4 x 4mm
Complete Assembly
Starter Hex Adapter
deR
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Bearing Case Direction
Top
Complete Assembly
TIP: Clean areas with
rubbing alcohol to
remove any oil residue
before applying
threadlock.
Install the bearing
case as noted in
the drawing.
1-1 CLUTCH BELL/START SHAFT ASSEMBLY
1-2 BEVEL GEAR ASSEMBLY
Setscrew, 4 x 4mm (1pc)
Setscrew, 4 x 6mm (4pcs)
Start Shaft
Top Bearing Block
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Tail Drive Joint
Setscrew, 4 x 6mm (4pcs)
Tail Pinion Unit Bearing Case B
Bevel Gear Shaft
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Setscrew, 3 x 6mm (1pc)
Bevel Gear Pin (1pc)
Setscrew, 3 x 6mm
Bevel Gear T21
Bevel Gear Pin
Bevel Gear T21
long
short
Bevel Gear T25
(Use this.) (Use this in step 1-3)
(x4)
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Secure so that the Setscrews are engaged
in the D-shade recess
Tighten the Setscrews 4 x 6mm evenly on all
sides of the Tail Drive Joint to ensure no runout.
Optional: Install typical 4mm
diameter governor magnet in
provided clutch bores with a drop
ofthinCA.
Be sure the Setscrew 4x4mm is installed
onto the at spot on the start shaft to
prevent it from slipping.
Leave a small amount of play between the
starter hex adapter and start shaft bearing
block while installing the Setscrew 4x4
onto the start shaft, otherwise the Clutch
BellAssemblymaynotrotatefreely.
NOTE:YourkitalsoincludesJRredand
green threadlock. Unlike conventional
U.S.-made threadlock, JR red is the
U.S.equivalentofblue.JRgreenisthe
equivalentofU.S.red.