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JUKI MO-6904S User Manual

JUKI MO-6904S
50 pages
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ASN-690
INSTRUCTION MANUAL

Table of Contents

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JUKI MO-6904S Specifications

General IconGeneral
BrandJUKI
ModelMO-6904S
CategorySewing Machine
LanguageEnglish

Summary

Configuration of the Machine

Specifications

Installation

Removing packing materials

Instructions on how to remove packing materials from the machine and its components.

Securing the machine

Guidelines for securely positioning and locking the machine in place for safe operation.

Installing the dust collector

Steps for correctly installing the dust collector unit and its associated hoses.

Installing the stacker

Detailed instructions on how to install the stacker unit, including air tube connections.

Installing the stacker cloth guide

Procedure for mounting and adjusting the stacker cloth guide for proper material feeding.

Installing the cloth plate and the cloth guide unit

Steps for attaching the cloth plate and connecting the cloth guide unit with air tubes.

Installing the thread stand

How to insert and fix the thread stand into the table for thread spool placement.

Installing the regulator

Instructions for mounting the regulator onto a mounting plate and connecting air tubes.

Connecting the air coupler

Procedure for connecting the air coupler to the air hose and the main unit.

Connecting the starting pedal for the machine

How to connect the starting pedal connector to the junction connector from the control box.

Joining the sub-table (only for the long table type)

Steps for butting and securing the sub-table to the main-body table, including height adjustment.

Connecting the power plug

Instructions for connecting the power plug according to single-phase and 3-phase specifications.

Installing the cloth receiving board (KM-5) (optional)

Steps for fixing support rods and mounting the cloth holding table onto the sub-table.

Installing the 3-pedal unit (PK-79) (optional)

How to connect the pedal connector to the control box and explanation of pedal functions.

Preparation

Caution before operation

Important safety precautions and checks to perform before operating the machine.

Lubrication

Detailed instructions on lubricating the chain-off thread trimming device and the oil reservoir.

Threading the machine

Steps for threading the machine head, including how to handle different thread types and needle cooler.

Adjusting the pressure of the presser foot and removing the presser foot

How to adjust presser foot pressure and open the presser foot sideways.

Adjusting the stitch length

Procedure for adjusting the stitch length by using the handwheel and pushbutton.

Differential feed mechanism

Steps for adjusting the differential feed mechanism for stretching or gathering stitches.

Operation

Sewing procedure

Step-by-step guide on how to start and perform sewing operations on the machine.

Explanation of the operation panel

Detailed explanation of the buttons and displays on the operation panel for setting functions.

Description of the pedals and the switches on the machine head

Explanation of the functions of various pedals and switches located on the machine head.

List of functions to be set

A comprehensive list of settable functions, their initial values, ranges, and operation levels.

Details of selected functions

Detailed explanations for specific functions like setting number of seams, pcs. counter, and stacker.

Other settings

Configuration options for additional settings like the auto lifter function.

Initialization of the setting data

Procedure to reset all function settings on the control box to their standard values.

Adjustment

Stacker support board adjustment

Instructions for adjusting the height and orientation of the stacker support board.

Adjusting the position of the thread trimmer presser

How to adjust the position of the thread trimmer presser for proper clamping of material.

Adjusting the air blow

Steps for adjusting the amount and direction of air blow for various sensor and feeding functions.

Adjusting the edge guide

How to adjust the edge guide for overedging width and the curl guide for material curling.

Adjusting the cloth guide

Procedure for adjusting the cloth guide position and height according to cloth thickness.

Regulator adjustment

Instructions on adjusting the regulator to control chain-off thread suction power.

Adjusting the cloth chip suction force

How to adjust the suction force for the cloth chip collector using an adjusting screw.

Adjusting the sensors

Procedure for adjusting the sensitivity of the start sensor and curve sensor amplifiers.

Maintenance

Adjusting the knife

Steps for adjusting the knife to control cutting fluff and ensuring sharpness.

Cleaning the machine head

Instructions on cleaning lint from the looper cover and needle bar to prevent issues.

Checking the cartridge filter and replacing it

How to inspect, clean, or replace the cartridge filter to prevent oil flow issues.

Changing the machine oil

Procedure for draining old oil and lubricating the machine head with JUKI MACHINE OIL 18.

Changing needles

Steps for inserting and tightening the needle into the needle clamp correctly.

Drainage of filter regulator

How to drain water from the regulator to maintain the air control system.

Cautions for the compressed air supply (source of supply air) facility

Guidelines for preparing a standard air supply facility to prevent pneumatic equipment failures.

Dust collector box

Instructions for cleaning the dust collector box and its filter regularly.

Cleaning the sensor

How to remove dust from sensor irradiating points to prevent erroneous detection.

Consumable parts to be replaced

Identification of consumable parts like side cutter block and presser sponge that need periodic replacement.

Replacing the fuse

Step-by-step guide for safely replacing a blown fuse in the control box.

Adjusting the belt tension

How to adjust belt tension by changing motor height for consistent operation.

Destination of connection for input/output connectors

Diagram and list of connectors inside the control box for solenoid valves and sensors.

Error codes

Troubleshooting guide listing common phenomena, their causes, and corrective measures.

Error code list

Detailed list of error codes, their detected descriptions, expected causes, and items to check.

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