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JUKI SC-510 Series User Manual

JUKI SC-510 Series
129 pages
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40025322
No.E364-02
ENGINEER’S MANUAL
SC-510
®

Table of Contents

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JUKI SC-510 Series Specifications

General IconGeneral
BrandJUKI
ModelSC-510 Series
CategorySewing Machine
LanguageEnglish

Summary

1. SPECIFICATIONS

(1) SC-510/M51

Technical specifications for the SC-510/M51 sewing machine model.

(2) Extension p.c.b.

Specifications for the extension printed circuit board, packed with IP-100E.

2. OUTLINE

(1) Features

Overview of the key features and capabilities of the SC-510 sewing machine.

3. CONFIGURATION

(1) SC-510/M51

Diagram illustrating the physical configuration and components of the SC-510/M51.

4. EXPLANATION OF OPTIONAL CONTROL PANEL

(1) List of control panel of CP-160

Identification and description of the buttons and indicators on the CP-160 control panel.

(2) Explanation of control panel CP-160

Detailed explanation of the functions and operations of the CP-160 control panel.

(3) Example of application

Practical examples demonstrating the use of the CP-160 with optional devices like the material end sensor.

(4) IP-100E operation panel

Detailed explanation of the IP-100E operation panel, its buttons, and display functions.

(5) How to operate sewing patterns with IP-100E

Instructions on utilizing various sewing patterns (free, constant, overlapped, square) via the IP-100E panel.

(6) IP-100E information mode

Guide to accessing and using the information mode on the IP-100E for checking and editing data.

(7) Software upgrade

Procedures for upgrading the control program for the SC-510, IPOP board, and operation panel.

5. CONTROL BOX (SC-510)

(1) Arrangement of connectors

Diagram showing the location and identification of all connectors on the SC-510 control box.

(2) How to use the standard operation panel

Explanation of the standard operation panel's switches, displays, and their functions during setup.

(3) Setting for functions of SC-510

Guide to changing over and setting various functions of the SC-510 via user and service modes.

6. CHANGING PROCEDURE OF THE PEDAL TYPE

Pedal presser lifting function

Instructions for changing the pedal type setting (PFL/KFL) to adjust thread trimming motion.

7. CONNECTING PROCEDURE WITH JUKI OPTIONAL DEVICE

(1) Connection of the pedal of standing-work machine

Procedure for connecting the PK-70 pedal to the SC-510 control box.

(2) Setting of the auto lifter function

Steps to enable or disable the auto-lifter function and select solenoid or air drive.

(3) Connecting procedure of CP-160

Instructions for connecting the CP-160 control panel to the SC-510.

(4) Installation IPOP circuit board

Steps for installing the IPOP circuit board into the control box assembly.

(5) Installation of IP-100E

Procedure for installing the IP-100E operation panel onto the sewing machine head.

8. EXTERNAL INPUT/OUTPUT CONNECTOR (SIGNAL CONNECTOR FOR EXTENSION)

(1) Encoder output connector (CN40)

Pin assignment and signal description for the CN40 encoder output connector.

(2) Optional input/output connectors (CN50 and CN51)

Details on optional input/output connectors CN50/CN51 and their configurable power voltages.

(3) Setting between IPOP board input/output connectors and jumper

Configuration of IPOP board connectors and jumpers for power voltage selection.

(4) How to crimp the optional connector

Step-by-step guide on how to properly crimp optional connectors for wiring.

9. HOW TO USE THE SIMPLIFIED PROGRAM FUNCTION

(1) Simplified program function

Overview of the simplified program function for creating custom sewing sequences using internal signals.

(2) Sequence of start and input

Step-by-step guide on how to start and input simplified programs using the SC-510 function settings.

(3) Command input

Explanation of indications and input procedures for entering commands within simplified programs.

(4) Simplified program command list

A comprehensive list of commands, parameters, and their functions used in simplified programming.

(5) Simplified program information input setting code list and connector location list

Detailed list of port input codes, connector assignments, and functions for simplified programming.

10. CONNECTOR CONNECTION DIAGRAM

(1) Solenoid for machine head

Wiring diagram for solenoids connected to the sewing machine head, including TRM, BT, WP signals.

(2) Solenoid Connector for lifting presser foot

Wiring diagram for the FL (presser foot lifter) solenoid connector (CN37).

(3) Optional cord

Wiring diagram for the optional relay cord assembly used with standing sewing machines.

11. MAINTENANCE

(1) Replacing the fuse

Step-by-step instructions for safely replacing fuses in the SC-510 control box.

(2) Changing procedure between 100V to 120V and 200V to 240V

Guide to changing the voltage setting on the SC-510 control box for different power supplies.

(3) Control voltage check terminal of CTL circuit board

Identification of control voltage check terminals on the CTL circuit board for troubleshooting.

12. ERROR CODES

(1) Error code list

A list of error codes, their causes, and recommended corrective actions for troubleshooting.

(2) IP-100E operation panel display

Explains error indications on the IP-100E panel and their corresponding corrective measures.

13. BLOCK DIAGRAM

14. INPUT/OUTPUT CHART

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