Kaba E-PLEX 2000 Series

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Tools Required:

• Safety Glasses

• 1/2 (13mm) chisel

• 1/8 (3mm) drill bit

• 1/2” (13mm) drill bit

• 1” (25mm) drill bit or hole saw

• Drill

• Awl or center punch

• Hammer Rubber mallet

• Small flat screwdriver

• Philips screwdriver (#2)

• Fine steel file

• Mortising machine

• Router

• Mortise faceplate router template

• Adjustable square

• Tape measure

• Pencil

• Tape

• Cleaning supplies (drop cloth, vacuum)

Main Page

Table of Contents2
Cylindrical Checklist3
Parts and Tools List3
Hardware Bag3
Key Override3
Tools Required4
Diagram of Lock4
Door Preparation5
Lock Handing5
LH Assembly5
RH Assembly5
Cylindrical Installation5
- Door Thickness6
- Lock with 3 Different Spacers6
- Door Thickness Table 16
- Correct Position of Spacers7
- Lock with 2 Different Spacers7
- Door Thickness Table 27
- Installing Lock Housings8
- Square Spindle Position8
- Installing the Strike9
- Mortise10
- Checklist and Exploded Views (Mortise Only)10
- Each E2X00 Mortise Lockset Includes10
- Parts Inside Hardware Bag10
- American Standard Mortise Illustrated12
Mortise Installation12
- Installation of Standard ASM Models13
- Check the Mortise Handing13
- Install the Strike14
- Reversing the Mortise Handing16
- Reversible ASM16
- Additional Steps for Autodeadbolt ASM Inside Trim Assembly21
- Install the Mortise23
- RH/LHR (ASM Shown) LH/RHR27
- Testing31
- Inside Lever31
- Standard Deadbolt31
- Optional Autodeadbolt31
- Programming32
- Code Entry and Access32
- Emergency Access(Deadbolt Override)32
- Deadbolt/Privacy Engaged, Access Denied32
- Operating the Override33
- Deadbolt Deactivation33
- Deadbolt Deactivation by Thumbturn33
- Deadbolt Deactivation by Lever33
Exit Trim Installation34
- Prepare the Door for the Appropriate Exit Device35
- Install the Batteries36
- Install the Outside Lever36
- Install the Lock and Exit Device36
- Install Lock & Exit Device on the Door37
Installing Outside Lever on Non-Mechanical Override38
Reversing the Outside Lever for Series Without Mechanical Override38
For Best Removable Core39
Installing Optional K-I-L Key or Best Removable Core39
- For Optional K-I-L Key40
- For Right-Handed Levers40
- Testing the Operation of the Outside Lever41
- Test the Movement of the Lever42
Testing the Mechanical Key Override with Change Key42
Changing Key-In-Lever Lock Cylinders43
Changing Best-Type Core44
Removing and Reassembling the Outside Lever44
Installing Rubber Bumpers45
Installing Battery Pack45
Testing the Operation of the Lock46

Table of Contents

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