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KEEWAY ATV300 User Manual

KEEWAY ATV300
110 pages
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1
CONTENTS
GENERAL INFORMATION
1.Information
…………………………………..…….…2
22
2
2.Maintenance………………………………………
..
.…..6
3.EngineRemoval&Installation…
……………...…..13
ENGINE
4.LubricationSystem………...…………………………15
5.FuelSystem…………………………………………….19
6.CylinderHEAD&CylinderValve………...……….…..30
7.Cylinder&Piston……………………………………..46
8.V-Beltdrivingsystem…………………………………54
9.ACG&Startonewayclutch……………...…………..67
10.CoolingSystem……………...……………………..76
CHASSIS
1
1
.Steering
Suspension…………
..
………................
84
1
2
.Front
Wheel&
BrakeSystem……………
...
……….
90
13.RearWheel&BrakeSystem…………………….….95
14.ElectricalSystem…………………………………..97
15.TroubleShooting…………………………………..107

Table of Contents

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KEEWAY ATV300 Specifications

General IconGeneral
BrandKEEWAY
ModelATV300
CategoryOffroad Vehicle
LanguageEnglish

Summary

Information

Safety

Safety precautions for handling gasoline, carbon monoxide, battery electrolyte, and hot parts.

Torque Values

Standard and engine torque specifications for various bolts and nuts.

Maintenance

Maintenance Schedule

Table outlining inspection and maintenance intervals for various motorcycle components.

Engine Removal and Installation

Engine Removal Procedure

Steps for removing the engine, including disconnecting wires and drive shafts.

Engine Installation Procedure

Install engine in reverse order of removal, ensuring proper routing of wires and cables.

Lubrication System

Engine Oil Service

Procedure for checking engine oil level and performing an oil change, including torque values.

Gear Oil Change

Procedure for changing gear oil, including drain bolt torque, quantity, and level check.

Fuel System

Fuel System Precautions

Safety warnings and cautions for working with the fuel system, including handling gasoline.

Fuel System Troubleshooting

Diagnostic guide for common engine problems related to the fuel system.

Cylinder Head and Valve

Cylinder Head/Valve Troubleshooting

Diagnosis for low/high compression pressure and noises related to cylinder head and valve issues.

Cylinder Head Removal

Steps for removing the cylinder head, including associated components like thermostat and tensioner.

Valve Stem Replacement

Instructions for replacing valve stem seals, including heating the cylinder head and using specific tools.

Cylinder Head Installation

Procedure for installing the cylinder head, including gasket, bolts, nuts, and camshaft.

Valve Clearance Adjustment

Steps for adjusting valve clearance using a feeler gauge and setting the correct values.

Cylinder/Piston

Cylinder and Piston Removal

Procedure for removing the cylinder head, cylinder, piston, and related components.

Cylinder Installation

Steps for installing the cylinder, piston rings, and coolant hose, and mounting the cylinder head.

V-Belt Driving System

V-Belt Driving System Troubleshooting

Diagnostic guide for engine start issues and performance problems related to the V-belt drive.

Drive Belt Service

Instructions for removing, inspecting, and replacing the drive belt, including service limit.

Alternator/Starting Clutch

Flywheel Installation

Procedure for installing the flywheel onto the crankshaft, aligning keys and grooves.

Cooling System

Cooling System Troubleshooting

Diagnosis for engine temperature too high/low, and coolant leaks.

Cooling System Diagnosis Flowchart

Flowchart for diagnosing cooling system problems, starting with high temperature indication.

Cooling System Test

Procedure for testing the radiator cap pressure and checking for system leakage.

Steering and Suspension

Steering and Suspension Troubleshooting

Diagnosis for hard steering, front wheel wobbling, and suspension noise issues.

Front Wheel and Brake System

Front Wheel and Brake Troubleshooting

Diagnosis for hard steering, front wheel wobbling, brake drag, and poor brake performance.

Hydraulic Brake Service

Procedure for removing and disassembling front hydraulic brake components.

Rear Wheel and Brake System

Electrical System

Electrical System Troubleshooting

Diagnostic guide for engine start issues, charging system failure, and lighting problems.

Troubleshooting

Engine Cannot Work Troubleshooting

Diagnostic steps for when the engine fails to start or run.

Poor Performance at Low/Idle Speeds

Diagnostic guide for issues affecting engine performance at low and idle RPM.

Loss of Power Troubleshooting

Diagnostic steps for identifying the cause of power loss in the vehicle.

Poor Handling Troubleshooting

Diagnosis for issues causing poor vehicle handling, such as wobbling or pulling.

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