Kemper 345plus - Input Transmission

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Safety Decals

KM00321,000018D -19-22JUN12-1/1

Input Transmission

Stay clear of hot surfaces.

KM1002322 —UN—22JUN12

10-4

031519

PN=22

Main Page

Table of Contents3
Pre-Delivery Inspection7
Predelivery Checklist7
Delivery Checklist7
After-Sale Checklist8
Identification View9
Safety Measures10
Recognize Safety Information10
Follow Safety Instructions10
Understand Signal Words10
Observe Road Traffic Regulations11
Operator Ability11
Use Safety Lights and Devices11
Prepare for Emergencies12
Wear Protective Clothing12
Check Machine Safety12
Avoid Entanglement12
Guards and Shields13
Stay Clear of Harvesting Unit13
Keep Hands Away from Knives13
Store Attachments Safely14
Practice Safe Maintenance14
Stay Clear of Rotating Drivelines15
Service Machines Safely15
Support Machine Properly15
Avoid High-Pressure Fluids16
Observe Maximum Permissible Front Axle Load16
Transport with Harvesting Unit Installed16
Ballasting for Safe Ground Contact17
Remove Paint before Welding or Heating17
Dispose of Waste Properly17
Avoid High-Pressure Jet on Safety Decals18
Safety Decals19
Pictorial Safety Signs19
Replace Safety Signs19
Operator's Manual19
Repair and Maintenance20
Rotating Blades20
Folding Area21
Rotating Drums21
Input Transmission22
Haulage23
Transport Pallet23
Loading with a Crane24
Loading Rotary Harvesting Unit on a Truck or Trailer25
Secure Rotary Harvesting Unit (Lashing Points)26
Attaching to a Claas Forage Harvester28
Compatibility Chart28
Adjust Additional Headlights on Forage Harvester28
Attaching to a Type 498 Forage Harvester with Variable Header Drive29
Install Additional Wiring Harness (Only Forage Harvesters of the Types 498)32
Ballasting Harvester34
Adjusting Channel Width34
Install Feed Plates35
Attach to CLAAS Forage Harvesters (Rotary Harvesting Units with Rigid Attaching Frame)36
Attaching to CLAAS Forage Harvesters (Rotary Harvesting Units with Oscillating Frame)39
Rotary Harvesting Units with Multi-Speed Transmission and Quick Coupler40
Connect Hydraulic Hoses41
Connecting the Wiring Harness for Flashing Warning Lights (Optional on 375 Plus , Standard on 390 Plus )41
Connecting the Drive (Forage Harvester Type 492)42
Connecting the Drive (Forage Harvester Types 493, 494, 497, and 498)43
Connecting the Drive (Forage Harvester Type 496)47
Replace CLAAS Tray with KEMPER Tray51
Attaching to a KRONE Forage Harvester52
Compatibility Chart52
Attaching to KRONE Forage Harvesters (Models BIG X 480, 530, 580 and 630)53
Remove Transport Straps53
Attaching to KRONE Forage Harvesters (Models BIG X 500, 600, 650, 700, 770, 800, 850, 1000 and 1100)59
Connect Clearance and Indicator Light Wiring Harness62
Wiring Harness (375 Plus and 390 Plus )62
Attaching to a FENDT Forage Harvester63
Align the Oscillating Frame63
Attach the Rotary Harvesting Unit to FENDT Forage Harvesters63
Connect Hydraulic Hoses and Wiring Harness65
U.j. Shaft65
Connect the U.j. Shaft65
Change the Hydraulic System66
Unlock the Oscillating Frame67
Detaching the Rotary Harvesting Unit68
Install Front Jackstands (Rotary Harvesting Units for KRONE Forage Harvesters Only)68
Detach Rotary Harvesting Unit68
Transport69
Driving on Public Roads69
Apply Decal (Rotary Harvesting Units with Support Wheel)69
Rotary Harvesting Units with Comfort Support Wheel70
Accident Prevention (Rotary Harvesting Units with Lateral Protective Brackets)71
Accident Prevention (Rotary Harvesting Units Without Lateral Protective Brackets)72
Set AHC Sensors in the Transport Position74
Lock/Unlock Tilt Frame (Rotary Harvesting Units for CLAAS Forage Harvesters Only)74
Operating the Rotary Harvesting Unit75
Rotary Harvesting Unit Method of Operation75
Operating the Rotary Harvesting Unit - General Use76
Clear Blockages76
Clear Blockages on CLAAS Forage Harvesters76
Gathering Drum Operating Speeds77
Length-Of-Cut Adjustment with CLAAS Forage Harvester77
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900 (Types 492 and 496)78
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900 (Type 493)79
Length of Cut and Drum Speeds with CLAAS Forage Harvester 930-980 (Types 494, 497, and 498)84
Adjusting Gear Selection with Multi-Speed Drive for CLAAS Forage Harvesters87
Lengths of Cut and Gear Selection with Multi-Speed Drive for CLAAS Forage Harvesters89
Calibrate Steering Assistance (Rotary Harvesting Units for CLAAS Forage Harvesters)89
Harvesting - General90
Harvesting Whole-Crop Silage90
Hydraulic System91
Additional Equipment92
Special Kit for Row Guidance (Steering Assistance)92
Automatic Height Control Kit92
Troubleshooting93
Correction of Defects on the Rotary Harvesting Unit93
Lubrication and Maintenance95
Service Intervals95
Grease95
Fluid Grease for Drives95
Transmission Oil96
Coolant for Main Drive Friction Clutch96
Alternative and Synthetic Lubricants97
Mixing Lubricants97
Lubricant Storage97
Use Genuine KEMPER Parts97
Overview of Transmissions and Oil Levels (Part 1)98
Overview of Transmissions and Oil Levels (Part 2)99
Overview of Oil Levels in Input Transmission101
Changing Oil102
Every 10 Hours - Rotating Blades and Cleaners102
Every 10 Hours - U.J. Shaft102
Every 10 Hours-Lower Rolls of Oscillating Frame103
Every 50 Hours - Axle Pins and Hinges (390 Plus Only)103
Every 50 Hours - Clutch Claws103
Every 50 Hours - Hinges of Outer Sections (360 Plus , 375 Plus and 345 Plus )104
Every 50 Hours - Hinges of Outer Sections (390 Plus )104
Every 50 Hours - Hydraulic Cylinder Axle Pins (390 Plus Only)105
Every 50 Hours - Upper Rolls of Oscillating Frame105
Every 3 Years-Change Coolant of Main Drive Friction Clutch106
At the Start of Every Harvesting Season106
Daily Maintenance (or more Often if Necessary)106
Weekly Service107
After each Harvesting Season107
Service108
Metric Bolt and Screw Torque Values108
Relieve Pressure on the Main Drive Slip Clutches109
Removal of Slip Clutch110
Disassemble Slip Clutch112
Install New Rotating Blades113
Adjusting Dividers114
Checking Scraper Adjustment115
Checking Cleaners115
Adjust the Cleaners on the Feeder House Drums116
Check Steering Sensor Voltage Readings (Rotary Harvesting Units for CLAAS Forage Harvesters)116
Cleaning Rotary Harvesting Unit117
Storage118
Storage at End of Harvesting Season118
Removing Harvesting Unit from Storage118
Specifications119
Machine Design Life119
Plus Rotary Harvesting Unit119
Sound Level120
EC Declaration of Conformity121
Serial Number122
Rotary Harvesting Unit Serial Number Plate122

Kemper 345plus - Input Transmission

Table of Contents

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