T
theresa73Sep 13, 2025
What does warm suction side of H.P. safety mean for KIRLOSKAR Air Compressor?
- TTina Hodge DVMSep 13, 2025
A warm suction side of the H.P. safety indicates a leaking safety valve. Repair or replace the valve.
To Next PageTo Next PageWhat does warm suction side of H.P. safety mean for KIRLOSKAR Air Compressor?
A warm suction side of the H.P. safety indicates a leaking safety valve. Repair or replace the valve.
General| Brand | KIRLOSKAR |
|---|---|
| Model | KC Series |
| Category | Air Compressor |
| Language | English |
General information about KC series compressors and their applications.
Technical specifications for single-stage KC compressors.
Technical specifications for two-stage KC compressors.
Detailed dimensions for single-stage KC compressors.
Detailed dimensions for two-stage KC compressors.
Details on cylinder liners and suction valve mechanism.
Explanation of the compressor's lubrication system and filters.
Description of the discharge valve assembly design.
Details on piston and connecting rod assembly.
Information on crankshaft and main bearings.
Description of the welded steel crankcase.
General overview of KC series compressor construction and operating limits.
Details about the crankcase and cylinder jacket construction.
Information on the construction and replacement of cylinder liners.
Description of suction and delivery valve design and operation.
Details on the construction of pistons and piston rings.
Details on connecting rod construction and materials.
Information on crankshaft construction, balancing, and bearings.
Description of the oil pump and its pressure regulation.
Explanation of the compressor lubrication system and oil circuit.
Details on the pressure equalizing line and its function.
Recommended lubricants for KC series compressors.
Information on the safety valve function and maintenance.
Description of the valve lifting mechanism.
Procedures for starting and operating the compressor.
Explanation of liquid stroke and its potential impact.
Safety precautions for ammonia refrigerant.
Safety precautions for Freon refrigerant.
Requirements for compressor room installation and safety.
Steps for preparing the compressor for initial operation.
Procedure for charging oil into the compressor.
How to adjust the oil pressure regulator.
Steps before putting the plant into full operation.
Procedure for conducting a leak test on the plant.
Procedure for evacuating Freon plants.
Procedure for evacuating Ammonia plants.
Steps for charging refrigerant into the system.
Procedure for purging the refrigeration plant.
Details on compressor settings.
Information on pressostat settings and functions.
General procedure for starting and stopping.
Procedure for starting the compressor.
Checks to perform while the compressor is operating.
Procedure for stopping the compressor.
Operating limits for single-stage compressors at part load.
Reference to diagrams for capacity control steps.
Diagram illustrating capacity control for KC-2 single-stage compressor.
Diagram illustrating capacity control for KC-3 single-stage compressor.
Diagram illustrating capacity control for KC-4 single-stage compressor.
Diagram illustrating capacity control for KC-6 single-stage compressor.
Diagram illustrating capacity control for KC-9 single-stage compressor.
Diagram illustrating capacity control for KC-12 single-stage compressor.
Illustrates capacity control steps for KC-21 two-stage compressor.
Illustrates capacity control steps for KC-31 two-stage compressor.
Illustrates capacity control steps for KC-42 two-stage compressor.
Illustrates capacity control steps for KC-51 two-stage compressor.
Illustrates capacity control steps for KC-63 two-stage compressor.
Illustrates capacity control steps for KC-72 two-stage compressor.
Illustrates capacity control steps for KC-84 two-stage compressor.
Illustrates capacity control steps for KC-93 two-stage compressor.
Illustrates capacity control steps for KC-102 two-stage compressor.
Overview of two-stage KC compressors and capacity control.
Explanation of intercoolers used in two-stage compressors.
Procedure for starting and loading two-stage compressors.
Detailed steps for operating two-stage compressors.
Operational limits for two-stage compressors.
How to determine operating limits for capacity control.
Precautions during installation for parallel operation.
Optional steps for parallel compressor operation.
General importance of regular compressor maintenance.
Guidelines for periodic compressor inspections.
Maintenance procedures for compressor valves.
Inspection and maintenance of safety valves.
Inspection and maintenance of piston rings.
Inspection and maintenance of compressor bearings.
Inspection and maintenance of the shaft seal.
Maintenance procedures for the oil pump.
Cleaning and replacement of oil strainers.
Maintenance of the refrigerant suction strainer.
Important instructions for compressor lubrication.
General maintenance procedures and checks.
Detailed schedule for compressor maintenance tasks.
Description and function of pressure switches (pressostats).
Function of the high-pressure pressostat.
Function of the low-pressure pressostat.
Function of the oil pressure differential pressostat.
Description of the combined HP/LP pressostat.
Installation and importance of the pressure gauge panel.
Installation and protection of flywheel and motor pulley.
Function and components of the oil separator.
Explanation of intercoolers and their types.
Purpose and requirement of crankcase heaters.
Troubleshooting high delivery pressure issues.
Troubleshooting low delivery pressure issues.
Troubleshooting high suction pressure issues.
Troubleshooting low suction pressure issues.
Troubleshooting liquid stroke issues.
Troubleshooting high oil pressure issues.
Troubleshooting low oil pressure issues.
Troubleshooting small pressure difference issues.
Troubleshooting warm HP safety side issues.
Troubleshooting high oil consumption.
Troubleshooting shaft seal leakage.
Troubleshooting compressor loading/unloading issues.
Introduction to the recommended spare parts chapter.
List of recommended spare parts for maintenance.
Important information on how to order spare parts.
Guidelines for storing spare parts.
Lists of available spare parts kits.
Illustrated lists of spare parts for identification.
List of parts for the crankcase assembly and safety valve.
List of parts for bearing covers and intermediate bearings.
List of parts for the crankshaft assembly.
List of parts for piston and connecting rod assembly.
Parts list for connecting rod assembly with needle roller bearing.
Parts list for cylinder liner and valve lifting mechanism.
Parts list for suction and discharge valve assembly.
Parts list for the shaft seal assembly.
Parts list for the oil pump assembly.
Parts list for the oil filter assembly.
Parts list for lubricating oil lines.
Parts list for the suction gas strainer assembly.
Parts list for capacity control oil piping.
List of special tools for assembly.
List of pressure gauges and cut-outs.
List of stop valve assemblies for KC series.
Identifying sources of contamination entry into the compressor.
Measures to prevent contamination entry into the system.
Preventive measures specifically for the compressor.
Procedure and precautions for restarting the compressor.
Preventing crankshaft rusting during installation.
Proper fitment of coupling, flywheel, and motor pulley.
Correct installation and levelling of the base frame.
Proper installation and sealing of stop valves.
Ensuring correct piping installation to avoid stress.
Preventing liquid floodback during off cycle.
General precautions for installation and operation.