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STREAMLINE S30
KMT STREAMLINE S30 User Manual
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Section 2
Installation
20425561
5-2005/Rev 0
2-8
Table 2-4
Coning and Threading Tools
Part Number
Hand Tools
Power Tools
1/4” Coni
ng Tool
05108832
05109897
3/8” Coni
ng Tool
05108857
05109889
9/16” Coni
ng Tool
05108840
05109871
1/4” Threading
Tool
05108865
05122742
3/8” Threading
Tool
05108873
05120258
9/16” Threa
ding To
ol
05108881
05122759
1/4” Tube Vise
05108782
3/8” Tube Vise
05108790
9/16” Tube
Vise
05108774
23
25
Table of Contents
Default Chapter
3
Table of Contents
3
Appendix Introduction
7
Overview
7
Performance Features and Options
7
Operational Overview
8
Low Pressure Water System
8
Recirculation System
9
Hydraulic System
9
High Pressure Water System
9
Safety
10
Warning Labels
11
Emergency Medical Treatment
13
Worldwide Product Support
13
Spare Parts
14
Manual Organization
14
Equipment and Service Manual Questionnaire
14
2 Installation
17
Overview
17
Installation Summary
17
Site Requirements
18
Transporting
19
Power Requirements
19
Service Connections
20
Cooling Water
21
Cutting Water
22
Optional Drain
22
Optional Plant Air
22
Flow Requirements
22
High Pressure Piping
23
Measurements and Dimensions
25
Hand Coning
26
Power Coning
27
Hand Threading
28
Power Threading
28
High Pressure Connections
29
Standard Connections
29
Anti-Vibration Connections
30
Commissioning
31
Decommissioning
33
3 Maintenance
34
Overview
34
Daily Inspection
34
Periodic Maintenance
34
High Pressure System Maintenance
35
Maintenance Precautions
36
4 Low Pressure Water System
37
Overview
37
Cutting Water Supply Quality
37
Operation
37
Optional System Components
37
Operation with Optional Booster Pump and Water Filter
37
Service and Maintenance Procedures
39
Filter Assembly Maintenance
39
Booster Pump Adjustment
40
5 Recirculation System
41
Overview
41
Operation
41
Service and Maintenance Procedures
42
Hydraulic Oil Maintenance
42
Oil Filter Maintenance
45
Operating Temperature Adjustment
46
6 Hydraulic System
48
Overview
48
Operation
48
Service and Maintenance Procedures
51
Hydraulic Operating Pressure
51
Motor Maintenance
53
Flexible Coupling Replacement
53
Hydraulic Compensator Maintenance
57
Hydraulic Pump or Electric Motor Replacement
60
7 Electrical System
65
Overview
65
Optional System Components
65
Sensors and Solenoids
65
Service and Maintenance Procedures
70
Proximity Switch Maintenance
70
8 High Pressure Water System
72
Overview
72
Optional System Components
72
Operation
72
High Pressure Dump Valve
74
Redundant Models
74
System Components
75
Service and Maintenance Overview
77
Torque Specifications
78
Specialized Maintenance Tools
80
High and Low Pressure Water Piping
81
High Pressure Cylinder Assembly
81
High Pressure Cylinder Assembly Removal
82
High Pressure Cylinder Assembly Installation
83
High Pressure Cylinder Maintenance
84
Hard Seal End Caps
85
Hard Seal End Cap Removal
85
Hard Seal End Cap Installation
86
Sealing Head
87
High Pressure Discharge Check Valve
88
Low Pressure Inlet Check Valve
89
Sealing Head Maintenance
90
High Pressure Seal Assembly
91
Hydraulic Cartridge Seal and Plunger Removal
93
Plunger Maintenance
95
Plunger Installation
96
Hydraulic Cartridge Seal
96
Hydraulic Piston
98
Hydraulic Piston Removal
98
Bearing Rings and Seal Assembly
100
Plunger Button Sockets, Seals and Retainer Pins
101
Internal Check Valves
101
Hydraulic Piston Installation
102
Hydraulic Cylinder Maintenance
103
High Pressure Attenuator
103
Optional High Pressure Dump Valve
104
Pneumatic Control Valve
105
Pneumatic Actuator
108
Weep Holes
109
9 Troubleshooting
112
Overview
112
Troubleshooting Guide
113
10 Specifications
121
Overview
121
Installation Specifications
121
Environment
121
Equipment Dimensions and Weights
122
Service Connections
122
Water Specifications
122
Cutting Water Supply
122
Recirculation System
123
Water Quality Standards
123
Electrical Specifications
126
Electrical System
126
Ampacity and Power Voltage Requirements
126
Hydraulic and High Pressure System Specifications
126
Hydraulic System
126
High Pressure Water System
127
Orifice Capacity
127
Torque Specifications
128
11 Parts List
131
Overview
131
Part Nomenclature
132
Index
133
5
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KMT STREAMLINE S30 Specifications
General
Brand
KMT
Model
STREAMLINE S30
Category
Water Pump
Language
English
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