KMT STREAMLINE SL-IV 50 PLUS - Page 121

179 pages

To Next Page

To Previous Page

SECTION 10

RECIRCULATION SYSTEM

Page 10-2

49836026

Figure 10-1 Recirculation System

Item Description

(1) Recirculation Pump (2) Water Modulating Valve (3) Heat Exchanger

(4) Visual Indicator (5) Oil Filter

(7) Oil Fill Port (8) Hydraulic Oil Tank

Main Page

Table of Contents3
Section 1 Introduction6
IV Waterjet Pump General Information6
Physical Description6
Standard Equipment7
Functional Description8
Functional Features8
Worldwide Product Support9
Service Department9
Spare Parts9
Questionnaire9
Safety12
Labels and Abbreviations12
Safety Procedures14
High Pressure (HP) Piping Safety16
Emergency Medical Treatment17
Section 2 Installation18
Installation18
Installation Overview18
Buyer Obligations19
Seller Obligations20
Installation Requirements (Utilities)21
Equipment Location/Environment21
Service Connections22
Tools and Equipment23
Section 3 Operation29
Operation29
Main Menu32
Run Screen 235
Hours36
Alarm History Screen37
Pressure Control Screen38
Stroke Rate Screen39
Set up Screen40
Maintenance Screen41
Alarm Screen42
Language44
Alarm Banner (Example)45
Section 4 Maintenance47
Scheduled Maintenance48
General Maintenance49
Service Log Data51
Troubleshooting55
Troubleshooting - Electrical55
Pump will Not Start55
Console Display and Lights Fail to Illuminate55
Pump Quit Running55
No Control Power (24Vdc)56
Red Light, Message on Operator's Console56
Troubleshooting - HP Water57
HP Water Signal Abnormal Fluctuation57
Hot Surfaces on HP Cylinder Components57
HP Check Valve Leak58
Normal Temperature, but Check Valve Problem58
HP Cutting Water too Low58
Troubleshooting - LP Water58
Low Booster Pump Pressure58
Troubleshooting - Hydraulic59
Hot Hydraulic Oil59
Hydraulic Pressure but no High Pressure Water Pressure59
Special Procedure-HP Water Check Valve60
HP Check Valve Troubleshooting60
Section 6 Low Pressure Water System61
Oil Cooling Water Supply63
Cutting Water Supply64
Normal Operating Condition64
Operation65
Booster Pump Pressure Adjustment67
Low Pressure System Protection67
Maintenance Overview68
Water Filter Service69
Boost Pump70
High Pressure (HP) Water71
Components71
Intensifier Disassembly and Reassembly72
HP & LP Water Piping74
HP Cylinder75
Hard Seal End Cap77
HP Plunger Seal Service78
Plunger and Hydraulic Cartridge84
Hydraulic Cylinder Head and Piston85
Discharge HP Check Valve88
Inlet Check Valve90
Sealing Head92
HP Cylinder93
Plunger94
Hydraulic Seal Cartridge95
Hydraulic Piston96
Hydraulic Cylinder100
HP Dump Valve101
HP Attenuator101
Section 8 Electrical System103
Electrical System103
Electrical Overview103
Motor Starter Circuit105
Control Circuits and Logic106
Operation108
Control Power Circuits111
Proportional Pressure Control (Optional)111
Modem (Optional)111
Maintenance Overview112
Proximity Switch Service112
Optical Relay Switch Service113
Section 9 Hydraulic System114
Hydraulic System114
Features114
Components115
Operation116
Hydraulic Pressure Adjustment116
Hydraulic System Pressure Protection117
Motor/Hydraulic Service Maintenance118
Motor Service119
Manifold Service119
Section 10 Recirculation System120
Recirculation System120
Components120
Operation122
System Pressure Protection123
Maintenance Overview124
SECTION 11 SPECIFICATIONS Specifications128
Equipment Specifications128
Torque Specifications132
Cutting Water Specifications133
Cooling Water Specifications133
Orifice Support Capacity134
Section 12 Parts Lists135

KMT STREAMLINE SL-IV 50 PLUS - Page 121

Table of Contents

Related product manuals