CHAPTER 3C ENGINE 100/125/150/200 SERVICE MANUAL09.0
CHAPTER 3C ENGINE PAGE.3C - 3 -
3.3 PERIODIC INSPECTION AND
ADJUSTMENT
3.3.1 Air filter (for MINI ATV100/150)
1. Remove air filter case cover and fixing screws.
2. Remove filter element and wash in soapy water
and dry it.
3. Install the air filter in the reverse order of
removal.
Air filter (for B-type 150/200)
1. Remove seat.
2. Release clips and remove cover.
3. Loosen screw and remove filter.
4. Remove fabric type pre-filter from main filter.
Wash pre-filter in soapy water and dry it.
5. Reinstall pre-filter over main filter. Replace main
filter as required.
6. Reinstall filter into air box and tighten screw.
3.3.2 Spark plug
1. Remove spark plug.
2. Check for burnout, dirt or carbon deposit. Clean
them away with a sparkplug cleaner or a
cast-steel wire brush.
3. Spark plug gap specification: 0.6-0.7mm
4. Check for screw thread damage
5. Such spark plug as NGK (C7HSA, C6HSA) and
CHAMPION Z9Y are recommended in
replacement.
3.3.3 Valve clearance adjustment
1. Remove cylinder head cover.
2. Rotate cooling fan to set the mark on camshaft
sprocket in Top Dead Center position, that is, to
align the timing line on the rotor with the mark on
the crankcase.
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