CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09.0
CHAPTER 5 FINAL DRIVE. 5-
24
5.18 FRONT GEARCASE ASSEMBLY
1. Install pinion shaft with bearing.
2. Install retainer plate with flat side toward
bearing and torque screws.
Apply Loctite
TM
243(Blue) to screw
threads and torque screws to 8ft.lbs. (12Nm)
3. Install gear.
4. Install oil seal.
IMPORTANT: New seals should be
installed after the transmission is completely
assembled.
5.
Install input shaft, splined dog, selector
fork.
6. Install selector rail, gear and pins.
7.
Apply LocTite
TM
518 to mating surfaces,
reinstall cover and torque bolts.
8ft.lbs. (12Nm)
8. Install selector shaft assembly, washers,
circlip, and new seal into the selector cover.
9. Install detent ball, spring, washer and bolt.
10. Install selector switch with new O-ring
and screws.
11. Apply LocTite
TM
518 to mating surfaces,
reinstall selector cover and torque bolts.
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