CHAPTER 4B CHASSIS ATV SERVICE MANUAL09.0
CHAPTER 4 CHASSIS PAGE. 4B-
3
NOTE: Replace the brake shoes as a set either is worn to the limit.
HUB BEARING REPLACEMENT
1. Remove the oil seals.
2. Remove the SPACER 1.
3. Remove the bearings.
1. Apply grease to the bearings.
2. Drive the bearing 6002Z in first, seal side facing out,
3. Put in the SPACER 2.
4. Drive the bearing 6003Z in, seal side out,
5. Install new seal into hub (with numbers facing out) until flush with end of seal bore. Do not
damage the surface of the seal. Coat the lip with special grease.
NOTE. Drive the bearing 6002Z in first.
Reverse the wheel and hub removal procedure for installation.
DRUM BRAKE
Disassembly
NOTE: If the brake shoes are going to reinstalled, they must be installed in their original
locations. Mark the brake shoes with “R U”, “L U”, “L U”, “L L”.
R-right, L-left, U-upper, L-lower
Assembly
1. Install the BRAKE CAM, notch facing the
center of the BRAKE PANEL.
2. Install the SHOE SET.
3. Install the BRAKE ARM. align the point mark to the notch.
NOTE: Always replace the shoes as a set. Replace the brake shoes as a set either is worn to
the limit.
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