CHAPTER 4B CHASSIS ATV SERVICE MANUAL09.0
CHAPTER 4 CHASSIS PAGE. 4B-
2
4.1 FRONT WHEEL/ HUB
1 TIRE FRONT
2 COTTER PIN
3 BOLT M10X1.25X20
4 CASTLE NUT M12X1.25
5 WASHER
6 VALVE
7 WHEEL FRONT
8 OIL SEAL
9 SPACER 1
10 BEARING 6002Z
11 SPACER 2
12 HUB ASSY
13 BEARING 6003Z
14 BRAKE CAM
15 RETURN SPRING
16 BRAKE SHOE SET
17 BRAKE PANEL. LEFT/ RIGHT
18 BRAKE ARM. LEFT/ RIGHT
19 SPRING. LEFT/ RIGHT
22 RUBBER CAP
FRONT WHEEL REMOVAL
1. Place the vehicle on level ground with engine off and fuel off, set the parking brake,
2. Loosen the 4 bolts (3), but not removal.
3. Elevate front end and safely support machine under frame area, Removal the bolts.
4. Remove the front wheel.
Inspect all wheels for runout and damage.
FRONT HUB REMOVAL
1. Remove the wheel as described above.
2. Remove the RUBBER CAP (22), and cotter pin.
3. Loosen and remove the CASTLE NUT (4) and washer.
4. (Release the front parking brake) Removal the front hub.
FRONT HUB/ DRUM/ BRAKE SHOE/ BRAKE PANEL/ BRAKE CAM and ARM
INSPECTION
Rotate each bearing by hand and check for smooth rotation. Visually inspect bearing for
moisture, dirt, or corrosion. Replace bearing if moisture, dirt, corrosion, or roughness is
evident. Inspect the whole hub for damage replace if necessary.
Inspect the drum/ shoes and springs/ panel/ cam/ arm for any damage or fracture, replace if
necessary.
See the CHAPTER 2 MAINTENANCE for the service limit of the brake shoe and drum.
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