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Liquid Controls LectroCount LCR-II E3655 Series User Manual

Liquid Controls LectroCount LCR-II E3655 Series
36 pages
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LectroCount LCR-II
®
Installation
Liquid ControLs Group
An IDEX Fluid & Metering Business
Operation: EM150-20
E3655/E3656 Series
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Liquid Controls LectroCount LCR-II E3655 Series Specifications

General IconGeneral
BrandLiquid Controls
ModelLectroCount LCR-II E3655 Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

SAFETY PROCEDURES

General Safety and Preparedness

Covers general safety, preparedness, and warnings before operating the equipment.

System Evacuation and Code Compliance

Procedures for safely evacuating systems and adhering to national and local regulations.

ESD PROTECTION

ESD Damage Risks and Grounding Kits

Details risks of ESD damage and the grounding kits provided for protection.

ESD Installation Procedures and Methods

Guidelines and methods for preventing ESD damage during installation and maintenance.

SPECIFICATIONS

Mechanical Specifications

Details on materials, weight, dimensions, cable entry, and temperature ratings.

Input/Output and Electrical Specs

Information on input voltage, outputs, communications, sensors, and electrical protection.

DIMENSIONS

Device Dimensional Views

Visual representations of the LectroCount LCR-II's physical dimensions from multiple angles.

LCR-II OVERVIEW

General Information, Inputs, and Outputs

Overview of the LCR-II's purpose, data reception, and data transmission capabilities.

Housing, Display, and Operation

Details on the device's enclosure, screen, navigation, and key operational functions.

METER SYSTEM OVERVIEW

System Components and Eliminators

Overview of meter system components including air and vapor elimination devices.

Valves and ETVC Kit

Information on control valves and the Electronic Temperature Volume Compensation (ETVC) kit.

METER SYSTEM PERIPHERALS

Printers, Remote Displays, and POD

Details on printers, remote displays, and Pulse Output Devices (POD).

Transducers, Data Management, and Lap Pad

Information on differential pressure transducers, data management systems, and lap pads.

INSTALLATION OVERVIEW

Installation with Meter System

Step-by-step guide for installing the LCR-II when ordered as part of a meter system.

Installation without Meter System

Step-by-step guide for installing the LCR-II when ordered separately from the meter.

GROUND STRAP KIT INSTALLATION

Grounding Procedure and ESD Precautions

Instructions for installing the ground strap kit and ESD precautions for truck seats.

Verifying Ground Connection

Method to check and ensure a proper ground connection for the installed strap.

TRUCK SEAT GROUNDING AND CHECK

Typical Adjustable Seat Diagrams

Visual illustrations of grounding procedures for various types of adjustable truck seats.

Ground Connection Verification

Detailed steps using a multimeter to confirm adequate ground connection.

LCR-II MOUNTING PROCEDURES

General Mounting Overview and Tips

General guide and important tips for mounting the LectroCount LCR-II unit.

Internal Pressure Relieving Procedure

Critical safety warning and procedure for depressurizing the system before maintenance.

LCR-II MOUNTING DETAILS

Mounting Bolt Pattern and LC Meter Installation

Specifications for mounting bolt patterns and installation steps for LC meters.

Removing Existing Equipment

Procedures for removing existing registration equipment prior to installing the LCR-II.

LCR-II MOUNTING ON NEPTUNE METERS

Neptune Meter Preparation

Steps to remove existing equipment from Neptune meters before installation.

Neptune Meter Installation

Procedures for mounting the LCR-II onto Neptune meters, including compensated types.

CABLE ROUTING GUIDELINES

External Cable Routing

Guidelines for routing data and power cables on the outside of the truck.

Internal Cabling and Cable Types

Guidelines for routing cables inside the cab and information on data/power cables.

ETVC KIT INSTALLATION

ETVC Installation Overview and Materials

General overview and list of materials required for ETVC kit installation.

Step-by-Step ETVC Installation

Detailed instructions for installing the ETVC kit onto the meter system.

LIQUID CONTROLS VALVES

Valve System Overview and Single Stage Types

General overview of Liquid Controls valves and descriptions of single stage valve configurations.

VALVE DESCRIPTIONS

Additional Single Stage and Two Stage Valves

Descriptions of additional single stage (A2700) and various two stage valve types.

VALVE WIRING AND INSTALLATION

Valve Installation and Wiring Materials

General installation information and list of materials needed for valve wiring.

Wiring Procedures to LCR-II

Step-by-step instructions for wiring valves to the LectroCount LCR-II.

110VAC SOLENOID VALVES

110VAC Solenoid Valve Overview

Description of valves that utilize 110VAC solenoids.

Wiring 110VAC Solenoids to LCR-II

Instructions for wiring 110VAC solenoid valves to the LCR-II using relay switches.

OPTICAL AIR & VAPOR ELIMINATORS

Optical Eliminator Installation

General installation overview for optical air and vapor eliminators.

Wiring Optical Eliminators to LCR-II

Instructions for wiring optical air and vapor eliminators to the LectroCount LCR-II.

PULSE OUTPUT DEVICE (POD)

POD Installation and Wiring

Installation and wiring instructions for the Pulse Output Device (POD).

Single Channel Pulse Inputs

Information on connecting single channel pulsers to the LCR-II.

DIFFERENTIAL PRESSURE (AP) TRANSDUCER

AP Transducer Installation

General installation overview for the Differential Pressure (AP) Transducer.

Wiring AP Transducer to LCR-II

Wiring instructions for connecting the AP transducer to the LectroCount LCR-II.

REMOTE DISPLAY AND AUXILIARY OUTPUTS

Remote Display Connections

Instructions for wiring the LectroCount Remote Display to the LCR-II.

Auxiliary Output Functions

Description of the functions and capabilities of auxiliary outputs 1, 2, and 3.

PRINTER INSTALLATION

Printer Installation and RS-232 Communication

General printer installation procedures and RS-232 communication setup.

Epson Printer Grounding Procedure

Steps for installing the Epson printer ground wire kit for proper grounding.

DATA COMMUNICATIONS SETUP

RS-232 and RS-485 Protocols

Explanation of RS-232 and RS-485 communication protocols used by the LCR-II.

Jumper Settings for Communication

Details on jumper settings affecting communication protocol selection.

POWER INSTALLATION

Power Installation Overview

General overview and initial steps for connecting power to the system.

Vehicle System Power Checklist

A checklist to ensure the vehicle's electrical system meets requirements for powering the LCR-II.

CONNECTING POWER TO SYSTEM

Power Cables and Printer Power Supply

Information on gray power cables, printer power supply, and connection points.

Connecting LCR-II and Printer Power

Step-by-step instructions for connecting power to both the LCR-II and the Epson printer.

POWER CONNECTION DIAGRAMS

Epson Printer Power Wiring Diagram

Diagram illustrating the power connections for the Epson printer.

LCR-II Power Wiring Diagram

Diagram illustrating the power connections for the LectroCount LCR-II.

POST INSTALLATION CLOSING AND SEALING

Pre-Sealing Important Notes

Critical notes and warnings to review before closing and sealing the LCR-II unit.

Unit Sealing Procedures

Detailed procedures for closing, sealing, and ensuring environmental protection of the LCR-II.

BILL OF MATERIALS AND SEALS

Weights & Measures Seals

Information on Weights & Measures seals for calibration and inspection.

External Components BOM

Bill of Materials listing external components for the LectroCount LCR-II system.

INTERNAL COMPONENTS BILL OF MATERIALS

Internal Components List

Bill of Materials listing internal components and assemblies of the LCR-II.

Pulser Field Install Kit

Components included in the Pulser Field Install Kit (Part Number 82597).

CPU BOARD BILL OF MATERIALS

CPU Board Models

Bill of Materials detailing various CPU board models (84040, 81547-2, 81920).

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