ZF / HURTH TRASNSMISSIONS SERVICE MANUAL NUMBER 22
Page 8A-14 90-860074--1 FEBRUARY 2002
7. Connect seawater hoses to transmission fluid cooler and tighten hose clamps securely.
8. Connect wires to neutral safety switch and to audio warning temperature switch. Coat
connections on neutral safety switch with Liquid Neoprene.
9. Connect wires to neutral start safety switch.
10. Connect wires to transmission fluid temperature switch.
50686
a
b
a-Neutral Safety Switch
b-Audio Warning Temperature Switch
CAUTION
Improper shift cable connection and adjustment can cause premature clutch
failure.
11. Connect and adjust shift cables. Refer to Shift Cable Installation And Adjustment.
12. Refer to SECTION 2B and check engine final alignment.
13. After final engine and coupler alignment has been properly set (with boat in the water),
connect propeller shaft coupler-to-transmission output flange with bolts, lockwashers
and nuts. Torque to 68 Nm (50 lb-ft).
IMPORTANT: Be certain to torque trunnion clamping fasteners on engine mounts
(port and starboard) which were loosened during removal.
IMPORTANT: All coupler bolts must be Metric Grade 10.9 (SAE Grade 8) or better, with
a shoulder (grip length) long enough to pass through the face mating plane of cou-
plers.
14. Fill transmission. Refer to specifications and Filling.
15. Connect negative battery cable. Tighten clamp securely.
16. Check for leaks and check fluid level after first engine start-up.
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