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Dimension 650
Miller Dimension 650 User Manual
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Arc Welding Power Source
Dimension 650
CE
OM-272476C
2016−03
Processes
Description
Multiprocess
W
elding
File:
MUL
TIPROCESS
V
isit
our website at
www.MillerWelds.com
t
2
Table of Contents
Default Chapter
3
Table of Contents
3
Declaration of Conformity
5
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Definitions
11
Additional Safety Symbols and Definitions
11
Miscellaneous Symbols and Definitions
12
Section 3 − Specifications
13
Features and Benefits
13
Arc Controls
13
Serial Number and Rating Label Location
13
Unit Specifications
13
Dimensions and Weight
14
Environmental Specifications
14
Duty Cycle and Overheating
15
Static Output Characteristics
15
Section 4 − Installation
16
Selecting a Location
16
Selecting Cable Sizes
17
Weld Output Terminals
17
Connecting Weld Output Cables
18
Remote 14 Receptacle Information
18
Supplementary Protector
19
Electrical Service Guide
19
Connecting Input Power
20
Section 5 − General Operation
22
Front Panel
22
Mode Switch Settings
23
Optional Low Open Circuit Voltage (OCV) Welding Modes
23
Alternate Configuration Functions
24
Section 6 − Gtaw Operation
25
Typical Connection for GTAW Process
25
TIG Remote Welding Mode - GTAW Process
26
Lift-Arc TIG Welding Mode - GTAW Process
27
Section 7 − Gmaw/Fcaw Operation
28
Typical Connection for Remote Control Feeder GMAW/FCAW Process
28
MIG Remote Welding Mode - GMAW/FCAW Process
29
Typical Connection for Voltage-Sensing Feeder GMAW/FCAW Process
30
MIG-Gas Output on Welding Mode - GMAW/FCAW Process
31
MIG-No Gas Output on Welding Mode - GMAW/FCAW Process
32
Section 8 − Smaw/Cac-A Operation
33
Typical Connection for SMAW and CAC-A Process
33
Stick Remote Welding Mode - SMAW Process
34
Stick-Output-On Welding Mode - SMAW Process
35
Gouge Mode - CAC-A Process
36
Section 9 − Saw Operation
37
Typical Connection for SAW Process
37
Subarc Welding Mode − SAW Process
38
Section 10 − Maintenance & Troubleshooting
39
Routine Maintenance
39
Blowing out Inside of Unit
39
Help Displays
40
Troubleshooting
41
Section 11 − Electrical Diagrams
42
Section 12 − Parts List
44
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Miller Dimension 650 Specifications
General
Input Frequency
50/60 Hz
Input Phase
1/3-Phase
Rated Output
650 A
Duty Cycle
60%
Welding Processes
MIG, TIG, Stick
Open-Circuit Voltage (OCV)
80V
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