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Mocom millenium B2 User Manual

Mocom millenium B2
96 pages
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Quality System certified by
STEAM
STERILIZER
OPERATING MANUAL
®
Ed. 1
Rev. 5
Date: January 2008
®
®

Table of Contents

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Mocom millenium B2 Specifications

General IconGeneral
BrandMocom
Modelmillenium B2
CategoryLaboratory Equipment
LanguageEnglish

Summary

1. Introduction to the Steam Sterilizer

Symbols Used in Manual

Explains symbols like NOTE, WARNING, and DANGER.

Applicable European Directives

Lists relevant EU directives for the sterilizer.

Intended Use of the Sterilizer

Specifies the intended application and limitations of the sterilizer.

2. Contents of the Package

Dimensions and Weight

Details the sterilizer's physical size and weight.

Description of Package Contents

Lists and illustrates the items included in the package.

Handling the Product

Instructions for safe handling and transport of the sterilizer.

3. Product Introduction

Introduction to Millennium B²

Introduces the Millennium B² sterilizer and its features.

General Characteristics

Describes advanced features, performance, and safety systems.

Front View Components

Illustrates and labels the front view of the sterilizer.

Rear View Components

Illustrates and labels the rear view of the sterilizer.

Control Panel and LCD Display

Explains control panel, keys, modes, and LCD display components.

Operating Cycle Example

Describes the phases of a typical sterilization cycle with a chart.

4. Installation Procedures

Installation Introduction and Requirements

Emphasizes correct installation for safety, performance, and details dimensions/electrical needs.

Built-in Installation Compartment

Details required space for built-in installations, with diagrams.

General Installation Precautions

Lists crucial precautions for safe and proper installation.

Electrical Connections and Millflash

Details electrical connections and MILLFLASH data recording setup.

Water and Drain Tank Connections

Instructions for connecting external water filling and drain tanks.

Centralized Draining Point Connection

Details how to connect the drain tank to a central drain.

5. First Start-Up Procedures

Power On and Initial Test

Steps to power on and the initial automatic test procedure.

Ambient Pressure Acquisition

Explains how the sterilizer measures and updates ambient pressure.

Stand-by Mode Operation

Details the sterilizer's standby mode display and functions.

Distilled Water Tank Filling

Instructions for filling the distilled water tank manually and automatically.

Drain Tank Level Monitoring and Emptying

Explains drain tank indicators, alarms, and emptying procedures.

6. Configuration Options

Configuration Introduction and Setup Mode

Introduces personalization options and how to enter the setup mode.

Menu Item Descriptions

Explains main menu and second-level menu items.

Basic and Advanced Menu Settings

Details settings within Basic and Advanced menus.

Special Menu Settings

Details settings within the Special menu.

Default Settings and Language/Date Configuration

Shows default settings and how to configure language and date.

Time and Password Configuration

Instructions for setting time and configuring password protection.

Setting Sterilization Programs

Guide to configuring pre-set and custom sterilization programs.

Stand-by Mode and Printing Configuration

How to configure stand-by mode and printer settings.

Tank Filling and Draining Mode Configuration

How to set automatic/manual filling and internal/external draining.

Ambient Pressure and LCD Contrast Adjustment

Procedure for ambient pressure acquisition and LCD contrast adjustment.

Exiting Configuration Mode

Steps to exit configuration mode and return to normal operation.

7. Preparing the Material

Material Preparation Introduction

Importance of material preparation for effective sterilization.

Treating Material Before Sterilization

Precautions and steps for cleaning materials before sterilization.

Arranging the Load for Sterilization

Guidelines for properly loading trays for efficient sterilization.

8. Program Selection

Program Selection Introduction

Importance of selecting the correct program for different materials.

Program Selection Procedure

Steps for selecting a sterilization program, including password entry.

9. Running the Program

Running the Cycle Introduction

Overview of sterilization cycle phases and monitoring.

Starting the Sterilization Cycle

Procedures for starting a cycle, including checks.

Cycle Execution Overview

Details parameters during execution, door locking, and preheating.

Vacuum and Pressure Phases

Details the vacuum and pressure phases of the cycle.

Sterilization Holding and Steam Discharge

Describes the holding time and steam discharge phases.

Drying, Ventilation, and Leveling Phases

Explains drying, ventilation, and atmospheric pressure leveling phases.

Cycle Completion and Result Verification

Indicates cycle completion, door release, and checking results.

Post-Cycle Procedures and Interruption

Steps after cycle completion, report printing, and manual interruption.

10. Storing Sterilized Materials

Storage and Handling Introduction

Importance of proper storage to maintain sterility.

Storage Guidelines

Guidelines for storing sterile material to prevent recontamination.

11. Test Programs

Test Programs Introduction

Importance of periodic checks using test programs.

HELIX/BD Test Procedure

Details the HELIX/BD Test program for steam penetration.

Vacuum Test Procedure

Explains the VACUUM Test for checking system seal integrity.

Appendix A – Technical Characteristics

Summary Technical Specifications

Comprehensive table of the sterilizer's technical specifications.

Safety Devices Overview

Describes the various safety features and their functions.

Water Supply Characteristics

Lists water quality requirements and condensate values.

Appendix B – Programs

Sterilizable Materials Introduction

Lists materials suitable for steam sterilization.

Program Summary Table

Table summarizing nominal values and sterilizable materials for each program.

Sterilization Program Diagrams

Pressure vs. Time diagrams for various sterilization programs.

Test Program Diagrams

Pressure vs. Time diagrams for BOWIE & DICK and VACUUM TEST programs.

Examples of Printed Reports

Sample printouts of various report types.

Appendix C - Maintenance

Maintenance Introduction

Importance of ordinary maintenance for safe operation and longevity.

Ordinary Maintenance Program Schedule

Table summarizing daily, weekly, monthly, etc., maintenance tasks.

Maintenance Description: Cleaning Procedures

Detailed steps for cleaning gasket, external surfaces, and chamber.

Water Tank, Safety Valve, and Filter Maintenance

Procedures for cleaning water tanks, safety valve, and drain filter.

Filter and Printer Maintenance

Steps for replacing the bacteriological filter and printer paper.

Periodic Sterilizer Validation

Importance and procedure for periodic validation of sterilizer performance.

Recycling and Disposal Instructions

Guidelines for recycling and disposing of the sterilizer.

Appendix D - General Problems

General Problems Introduction

Guidance on diagnosing and resolving problems or alarms.

Problem Analysis and Resolution

Table of common problems, causes, and proposed solutions.

Appendix E - Alarms

Alarm Introduction and Intervention

Explains alarm codes, categories, and general response procedures.

Alarm Handling During Cycle

How alarms are displayed and handled during a cycle.

Alarm Handling Outside Cycle

How alarms are displayed and handled when not during a cycle.

Resetting the System

Procedures for resetting the system after an alarm.

Alarm Codes List

List of alarm codes, descriptions, LCD indications, and reset modes.

Alarm Problem Analysis and Resolution

Table of specific alarm codes, causes, and proposed solutions.

Appendix F - Diagrams

Electrical Diagram (Board Type G)

Electrical schematic for board type "G".

Electrical Diagram (Board Type T)

Electrical schematic for board type "T".

Plumbing Diagram

Schematic of the sterilizer's plumbing system.

Appendix G – Declaration of Conformity

Appendix H – Notes for the Operator

Appendix Z – Technical Support

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