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Nordson Spectra 30 User Manual

Nordson Spectra 30
180 pages
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Spectra™ 30 Pattern Controller
Customer Product Manual
Part 1124631_01
Issued 10/15
NORDSON CORPORATION DULUTH, GEORGIA USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.

Table of Contents

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Nordson Spectra 30 Specifications

General IconGeneral
TypeController
Operating Voltage24 VDC
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 70°C
Humidity10% to 90% non-condensing
Communication InterfaceEthernet, Serial (RS-232)

Summary

Safety

Safety Alert Symbols

Describes safety alert symbols and signal words used to identify hazards and conditions.

Responsibilities of the Equipment Owner

Outlines the owner's duties for ensuring safe equipment operation and user qualification.

Safety Information Sources

Lists various sources for evaluating safety information, including industry best practices and regulations.

Instructions, Requirements, and Standards

Details instructions, codes, and standards applicable to safe equipment use and operation.

User Qualifications

Specifies the necessary training, skills, and physical capabilities for equipment users.

Applicable Industry Safety Practices

Covers general safety practices relevant to equipment of similar hazard potential.

Intended Use of the Equipment

Defines the proper purposes and limits for using the equipment.

Instructions and Safety Messages

Emphasizes reading all instructions and understanding safety labels and tags.

Installation Practices

Provides guidelines for safe and compliant equipment installation.

Operating Practices

Details safe procedures and precautions for operating the equipment.

Maintenance and Repair Practices

Outlines safe practices for performing maintenance and repair on the equipment.

Equipment Safety Information

Specifies the types of Nordson equipment covered by the safety information.

Equipment Shutdown Procedures

Describes procedures for safely shutting down the equipment, including pressure relief and de-energizing.

General Safety Warnings and Cautions

Lists general safety warnings and cautions applicable to Nordson hot melt and cold adhesive equipment.

Other Safety Precautions

Lists additional safety measures and precautions to follow during operation.

First Aid

Provides first aid instructions for molten hot melt contact with skin.

Safety Label and Tag

Illustrates the location and explains the meaning of safety labels and tags on the equipment.

Overview

Getting to Know Spectra™ 30

Introduces the Spectra 30 pattern controller and its three configurations (Time-based, Distance-based).

Spectra 30 Components

Details the Spectra 30 pattern controller and its related components in a system diagram.

Standard Components

Lists the standard components included in an integrated pattern control system.

Add-on Software Licenses

Explains how software licenses upgrade controller configurations and enable higher options.

Comparison Table

Compares pattern controller features with and without add-on features (software licenses).

Front Panel Overview

Describes the components and functionality of the controller's front panel, including the touch screen and USB port.

Base Panel Overview

Details the components and functionality of the controller's base panel, including input/output connections.

Other Information Sources

Lists resources for additional system information, such as guides and online support.

Installation

Mounting the Spectra 30

Covers unpacking, guidelines, and procedures for physically installing the controller.

Dimensions

Provides physical dimensions and VESA mounting pattern for the Spectra 30 controller.

Mounting Procedures

Details the steps for attaching the pattern controller to its mounting plate.

Attach Quick Reference Guide

Instructions for affixing the Quick Reference Guide to the top panel of the controller.

Connecting the Spectra 30

Provides instructions for connecting cables and ensuring proper grounding according to rated consumption.

Disable Open Trigger Warnings

Explains how to make connections to prevent random trigger warnings on the controller board.

Internal Wiring Details

Details internal board and cable connection diagrams for the pattern controller.

Important Wiring Details

Covers wire gauge ranges for connectors and terminal block insertion/removal procedures.

Before Setting Up Spectra 30

Lists prerequisites before starting the controller setup process, ensuring proper connections and power.

User Interface

Touch Screen Navigation and Gestures

Explains how to use touch gestures (tap, hold, swipe) to interact with the interface.

Initial Setup and Home Screen

Guides initial setup via Wizard and describes Home Screen components and actions.

Status Bar Information

Explains elements in the status bar for monitoring system status, recipes, and indicators.

Pattern Programming

Covers selecting and configuring various pattern types (Normal, EcoBead, Dotted, etc.).

Applicator and Trigger Configuration

Guides on configuring applicator functions, trigger parameters, and recipe selection.

Using the Menus

Main Menu Overview and Actions

Introduces the Main Menu and details its primary functions like System Settings, Tools, and Purge.

Recipe Management

Covers saving, selecting, changing, and managing adhesive pattern recipes.

Password and Pressure Settings

Details password protection for settings and configuring the two-point pressure run-up curve.

Tools Menu Functions

Explains administrative tasks like backup, restore, factory reset, self-tests, and system information.

System Settings Configuration

Guides on configuring language, encoder, units, components, compensation, machine settings, outputs, and inputs.

Troubleshooting

Diagnostic Tools and Status Interpretation

Overview of diagnostic tools, status indicators, symbols, and summary charts for system state.

Message Log and Alerts

How to access, read, and interpret system messages, alerts, and faults.

Resolving System Issues

Procedures for resolving alerts, faults, and using shortcut buttons for corrective actions.

System Self-Test and Outputs

Performing system self-tests and understanding the function of system output signals.

Startup, Connectivity, and Calibration Issues

Guides for troubleshooting system startup, network, touch screen, and calibration problems.

Specifications

System and Interface Details

Covers operational speed, voltage, units, interface, password lockout, and language support.

Component Specifications

Details specifications for Enclosure, Patterns, Applicators, Triggers, and Pressure Run-up.

Diagnostics, Licenses, and Schematics

Covers diagnostic capabilities, software licenses, and system wiring diagrams.

Parts

Spectra 30 Parts List

Lists part numbers and descriptions for the pattern controller and software licenses.

Service Parts and Kits

Details components for service kits and individual service parts.

Component Parts

Lists specific parts for Encoder, Run-up Transducer, Trigger, and Other System Accessories.

Using Add-on Software Licenses

License Part Numbers

Lists part numbers for available Spectra 30 software licenses like Encoder and Run-Up.

Obtain the Licenses

Instructions on how to obtain add-on licenses via the dedicated Nordson website.

Receive the Licenses

Explains how license keys are delivered via email after the order process is completed.

Add the Licenses

Step-by-step guide to entering license keys into the controller via the System Information screen.

Remove the Licenses

Instructions for removing installed add-on licenses from the controller using the numeric keypad.

Using the Prism Utility

Save the .NOR File

Instructions for backing up pattern controller settings into a USB memory device.

Access the Prism Utility

Steps to download, install, and use the Prism utility software for advanced settings.

Restore the .PAT File

Instructions for restoring saved settings from a .PAT file via USB memory device.

Summary of User Selected Settings

Displays read-only user selected settings in Unit Information tabs for reference.

Upgrading to Latest Software

Download Latest Software

Instructions for downloading the latest software version from the Nordson adhesives software website.

Manual Software Upgrade Procedure

Steps for performing a manual upgrade via SD cards if automatic upgrade fails.

Upgrade SD Cards

Instructions for copying the latest software to the touch screen and controller board SD cards.

Re-install SD Cards

Procedures for reinstalling the updated SD cards into the controller and completing the upgrade.

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