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Omnitracs MCP110 User Manual

Omnitracs MCP110
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MCP110
Installation
Guide
80-JB400-1 Rev. D
October 2015

Table of Contents

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Omnitracs MCP110 Specifications

General IconGeneral
BrandOmnitracs
ModelMCP110
CategoryTouchscreen
LanguageEnglish

Summary

Important Safety Information

Safety Definitions

Defines CAUTION and WARNING terms for safety.

Safety Advice

Provides advice for drivers, installers, and developers on safe usage.

How the MCP110 Works

MCP110 Overview

Introduces the MCP110 mobile computing platform and its benefits.

Why MCP110 Makes Companies More Efficient

Details how MCP110 enhances efficiency, productivity, and safety.

MCP110 Component Description

Describes the main components of the MCP110 system.

CDMA Wireless Network

Explains the use of CDMA technology for wireless communication.

GPS Network

Describes the GPS system used for vehicle positioning.

MCP110 Mobile Components

Lists and illustrates the physical components of the MCP110.

Component Overview

Wireless Interface Box 110 (WIB110)

Details the WIB110's function and specifications.

Display Interface Unit 110 (DIU110)

Details the DIU110's function and specifications.

Mobile Application Server 110 (MAS110)

Details the MAS110's function and specifications.

Backup Battery

Describes the purpose and function of the backup battery.

Optional Accessories/Applications for the MCP110

Lists optional add-ons for the MCP110 system.

General Wiring and Installation Guidelines

Making Electrical Connections

Details approved methods for making electrical connections.

Proper Grounding

Provides guidelines for establishing secure chassis grounds.

General Installation Guidelines

Covers general best practices for installation.

Routing and Protecting Cables

Provides instructions for safe and effective cable management.

Installation Planning

Installation Guidelines

Provides guidelines for planning a basic Omnitracs MCP110 installation.

Typical Installation Sequence

Outlines the general steps for installing the MCP110.

Typical Installation Locations for MCP110 Components

Shows recommended placement for MCP110 components in vehicles.

Tools and Supplies Recommended for Installations

Lists necessary tools and supplies for installation.

Mobile Application Server 110 (MAS110) Installation

General Installation Guidelines

Provides general guidelines for installing the MAS110.

Installing the Backup Battery into the MAS110

Details the procedure for installing the MAS110 backup battery.

Installing the MAS110

Covers the mounting and securing of the MAS110 unit.

Installing the Power Cable

Explains how to connect the MAS110 power cable.

Grounding Guidelines

Provides instructions for proper grounding of the MAS110.

Installing the Accessory Cable

Details how to connect the MAS110 accessory cable.

Wireless Interface Box 110 (WIB110) Antenna Installation

General Installation Guidelines

Provides general guidelines for installing the WIB110 antenna.

Installation of WIB Mount

Details how to install the mount for the WIB antenna.

Routing the WIB Cable

Explains how to route the WIB antenna cable.

Connecting the Antenna Cable to the MAS110

Details how to connect the antenna cable to the MAS110.

Display Interface Unit 110 (DIU110) Installation

General Installation Guidelines

Provides general guidelines for installing the DIU110.

Installing the Display Holster and Display

Details how to install the display holster and the DIU110 unit.

Connecting the Display Cable to the DIU110

Explains how to connect the display cable to the DIU110.

Inserting the DIU110 into the Holster

Details how to secure the DIU110 into its holster.

Connecting the Display Cable to the MAS110

Details how to connect the display cable to the MAS110.

Text-to-Speech (TTS) Installation

General Installation Guidelines

Provides general guidelines for installing the TTS feature.

Selecting a Speaker

Guides on choosing an appropriate speaker for TTS.

Option 1—Connecting to an Existing or Shared Speaker

Details connecting TTS to an existing speaker.

Option 2—Connecting to a Dedicated 8-ohm Speaker

Details connecting TTS to a new, dedicated speaker.

Vehicle Data Bus Connections

Vehicle Data Source Overview

Explains available vehicle data sources like J1939 and J1708.

Vehicle Data Source Selection

Guides on choosing the correct data bus for connection.

Guidelines for Connecting to the J1939 Data Bus

Provides specific instructions for J1939 bus connections.

J1939 Pre-installation Check Out

Outlines pre-installation checks for the J1939 bus.

Option 1—Connecting J1939 Using the Repeater Cable

Details connecting J1939 via a repeater cable.

Option 2—Connecting J1939 Without Using the Repeater Cable

Details direct J1939 connection without a repeater.

Connecting J1708 /J1587

Provides instructions for connecting to the J1708/J1587 data bus.

Verifying Data Source Connectivity

Explains how to verify data bus connections are working.

System Verification

What Is Basic MCP110 System Verification?

Defines the purpose of a basic MCP110 system check.

How to Find the MCP110 Unit Address (UA)

Explains how to locate the MCP110 unit address for support.

Performing System Verification

Outlines the general steps for performing system verification.

MCP110 Diag Screen

Describes how to use the diagnostic screen for system checks.

Flowchart—Basic MCP110 System Verification

Visual guide for performing the basic system verification.

Basic MCP110 System Verification Procedure

Step-by-step instructions for a basic system verification.

MCP System Screens

Explains the different system screens for monitoring.

Omnitracs MCP110 System Verification Form

Provides a form to record verification results.

Performance Monitoring System Verification

Performance Monitoring System Overview

Introduces the Performance Monitoring application.

Performance Monitoring System Verification

Details how to verify the Performance Monitoring system.

Other Performance Monitoring System Display Screens

Describes various display screens for performance data.

Special Alert Display Messages

Explains special alert messages for the driver.

Power Take-off (PTO) Overview

Introduces the PTO monitoring feature.

PTO Data Input Verification Procedure

Details how to verify PTO data input.

Vehicle Maintenance System Verification

Vehicle Maintenance Overview

Introduces the vehicle maintenance diagnostics tool.

Connecting the J1939 Wires

Details connecting the J1939 wires for vehicle maintenance.

Vehicle Maintenance System Verification

Explains how to verify the vehicle maintenance system.

Critical Event Reporting System Verification

CER Overview

Explains Critical Event Reporting (CER) requirements and function.

CER System Verification

Outlines the process for verifying the CER system.

Trailer Management System Installation

Trailer Management System Overview

Introduces the Trailer Management system.

Trailer Management System Wiring for the Truck

Details wiring the Trailer Management system for the truck.

Trailer Management System Verification

Explains how to verify the Trailer Management system.

Wired Panic Button Installation

Wired Panic Button Overview

Introduces the wired panic button and its function.

Installing the Panic Button

Details the steps for installing the wired panic button.

Installation Verification

Explains how to verify the wired panic button installation.

Automated Panic Button Test System Dial-in Procedure

Provides a procedure for automated testing of the panic button.

Wireless Panic Button Installation

Overview

Introduces the wireless panic button (WPB) and its operation.

Wireless Panic Button Kit

Lists the components included in the WPB kit.

Additional Wireless Panic Button Accessories

Mentions available accessories for the WPB.

Tools and Supplies Needed for Installation

Lists recommended tools and supplies for WPB installation.

In-Cab Scanner Installation

Installation Guidelines

Provides general guidelines for installing the in-cab scanner.

Mounting the Scanner

Details options for mounting the scanner.

Installing the Scanner

Explains how to install the scanner.

Calibrating the Scanner

Describes the process for calibrating the scanner.

Sending a Scan

Explains how to send scanned data.

Cleaning the Scanner

Provides instructions for cleaning the scanner.

Return Material Authorization (RMA) Process for Scanners

Outlines the process for returning scanners.

BCS Solutions Scanner Parts List

Lists parts for the scanner.

Wiring Diagrams and Charts

MCP110 Electrical Diagram

Shows the overall electrical connections for the MCP110.

MCP110 Wiring Diagram

Illustrates the wiring connections for the MCP110 system.

Power Cable Connector Pin Callouts

Details pin assignments for the power cable connector.

Wireless Interface Box (WIB110) Cable Connector Pin Callouts

Details pin assignments for the WIB110 cable connector.

Primary Accessory Cable Connector Pin Callouts

Details pin assignments for the primary accessory cable.

MCP100 to MCP200 Accessory Adapter Cable

Pinouts for the adapter cable between MCP100 and MCP200.

Display Interface Unit 110 (DIU110) Cable Connector Pin Callouts

Details pin assignments for the DIU110 cable connector.

Six-pin Data Link Connector Pin Callouts

Details pin assignments for the six-pin data link connector.

Nine-pin Data Link Connector Pin Callouts

Details pin assignments for the nine-pin data link connector.

Radio Connector Pin Callouts

Details pin assignments for the radio connector.

CAN Repeater Cable Pin Callouts

Details pin assignments for the CAN repeater cable.

Speaker Switch Cable

Details the wiring for the speaker switch cable.

Environmental and Power Requirements

MCP110 Environmental and Power Requirements

Lists environmental operating conditions and power specifications for MCP110.

Standard RMA Procedure

Standard RMA Procedure

Details the process for returning equipment for service or repair.

Upgrading the MCP110 Using USB Memory Sticks

Checking the Software Versions Installed

Explains how to check installed software versions.

Upgrading Only the MAS110 Software

Details upgrading MAS110 software via USB.

Upgrading the MAS OS and MAS Software

Details upgrading MAS OS and MAS software via USB.

Preventive Maintenance Inspection

How Often Should Inspections Be Performed?

Recommends inspection frequency for system components.

Inspecting the Mobile Application Server 110 (MAS110)

Provides steps for inspecting the MAS110.

Inspecting the Display Interface Unit 110 (DIU110)

Provides steps for inspecting the DIU110.

Inspecting the Antennas

Provides steps for inspecting the antennas.

Verifying Trailer Management System Connections

Details how to verify trailer management system connections.

Component and Document Information

DCNs for Documents Referenced in this Guide

Lists Document Control Numbers for referenced documents.

MCP110 System Component MCNs Referenced in this Guide

Lists Material Control Numbers for MCP110 components.

MCNs for Sealants and Lubricants Referenced in this Guide

Lists MCNs for sealants and lubricants.

MCN for other items

Lists MCNs for miscellaneous items.

Glossary

Accessory Cable

Defines Accessory Cable and references related terms.

Black Box

Defines Black Box as Mobile Application Server 110.

Calibration

Defines Calibration process for Performance Monitoring.

Comm Screen

Describes the Comm screen for signal strength.

Display Cable

Defines the Display Cable.

DIU110

Defines DIU110, referencing Display Interface Unit 110.

Global Positioning System (GPS)

Defines GPS and its function.

GPS

Defines GPS, referencing Global Positioning System.

GPS Screen

Describes the GPS screen for satellite positioning.

Holster

Defines the holster for the DIU110.

Input Screen

Describes the Input screen for performance data.

Installation Planning Worksheet

Defines the worksheet for installation planning.

J1708/1587 Network

Defines the J1708/1587 data bus.