Perkins 1106C - Page 119

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KENR6933 119

Troubleshooting Section

g01244183

Illu

stration 31

Schematic of the bypass harness connector

Main Page

Important Safety Information2
Table of Contents3
Troubleshooting Section5
Electronic Troubleshooting5
System Overview5
Fuel Injection6
Glossary7
Electronic Service Tools11
Indicator Lamps13
Replacing the ECM16
Self-Diagnostics17
Sensors and Electrical Connectors17
Engine Wiring Information21
ECM Harness Connector Terminals24
Programming Parameters26
Test ECM Mode26
ECM Snapshot26
Factory Passwords28
Flash Programming28
Injector Trim File29
Speed Demand Input Setup30
Customer Specified Parameters32
Customer Specified Parameters Table35
Customer Specified Parameters Worksheet36
System Configuration Parameters37
Troubleshooting Without a Diagnostic Code38
Alternator Noise38
Alternator will Not Charge38
Battery39
Can Not Reach Top Engine RPM39
Coolant in Engine Oil41
Coolant Temperature Is too High42
ECM will Not Accept Factory Passwords43
ECM will Not Communicate with Other Systems or Display Modules44
Electronic Service Tool will Not Communicate with ECM44
Engine Cranks but will Not Start45
Electronic Control System47
Engine Has Early Wear48
Engine Misfires, Runs Rough or Is Unstable49
Glow Plugs50
Engine Oil in Cooling System51
Engine Vibration52
Engine will Not Crank53
Excessive Black Smoke54
Excessive Engine Oil Consumption56
Excessive Fuel Consumption57
Air Inlet and Exhaust System58
Excessive Valve Lash59
Excessive White Smoke60
Intake Air Temperature Is too High61
Intermittent Engine Shutdown62
Intermittent Low Power or Power Cutout63
Low Engine Oil Pressure64
Low Power/Poor or no Response to Throttle65
Mechanical Noise (Knock) in Engine68
Noise Coming from Cylinder68
Troubleshooting with a Diagnostic Code70
Diagnostic Code Cross Reference70
No Diagnostic Codes Detected72
CID 0001 Fmi 0272
CID 0001 Fmi 0573
CID 0001 Fmi 0673
CID 0001 Fmi 0774
CID 0002 Fmi 0274
CID 0002 Fmi 0574
CID 0002 Fmi 0675
CID 0002 Fmi 0775
CID 0003 Fmi 0275
CID 0003 Fmi 0576
CID 0003 Fmi 0676
CID 0003 Fmi 0777
CID 0004 Fmi 0277
CID 0004 Fmi 0577
CID 0004 Fmi 0678
CID 0004 Fmi 0778
CID 0005 Fmi 0279
CID 0005 Fmi 0579
CID 0005 Fmi 0680
CID 0005 Fmi 0780
CID 0006 Fmi 0280
CID 0006 Fmi 0581
CID 0006 Fmi 0681
CID 0006 Fmi 0782
CID 0041 Fmi 0382
CID 0041 Fmi 0482
CID 0091 Fmi 0383
CID 0091 Fmi 0483
CID 0091 Fmi 0884
CID 0100 Fmi 0384
CID 0100 Fmi 0485
CID 0100 Fmi 1085
CID 0110 Fmi 0386
CID 0110 Fmi 0486
CID 0168 Fmi 0086
CID 0168 Fmi 0187
CID 0168 Fmi 0287
CID 0172 Fmi 0388
CID 0172 Fmi 0488
CID 0190 Fmi 0889
CID 0247 Fmi 0989
CID 0247 Fmi 1289
CID 0253 Fmi 0290
CID 0261 Fmi 1190
CID 0262 Fmi 0390
CID 0262 Fmi 0491
CID 0268 Fmi 0291
CID 0342 Fmi 0891
CID 0526 Fmi 0592
CID 0526 Fmi 0692
CID 0526 Fmi 0792
CID 1779 Fmi 0593
CID 1779 Fmi 0693
CID 1785 Fmi 0393
CID 1785 Fmi 0494
CID 1785 Fmi 1094
CID 1797 Fmi 0395
CID 1797 Fmi 0495
CID 1834 Fmi 0296
CID 2246 Fmi 0696
Troubleshooting with an Event Code97
Event Codes97
E172 High Air Filter Restriction97
E232 High Fuel/Water Separator Water Level97
E360 Low Engine Oil Pressure97
E361 High Engine Coolant Temperature99
E362 Engine Overspeed100
E396 High Fuel Rail Pressure101
E398 Low Fuel Rail Pressure101
E539 High Intake Manifold Air Temperature102
E2143 Low Engine Coolant Level103
Diagnostic Functional Tests104
Volt Sensor Supply Circuit - Test104
CAN Data Link Circuit - Test111
Data Link Circuit - Test114
ECM Memory - Test120
Electrical Connectors - Inspect121
Engine Pressure Sensor Open or Short Circuit - Test125
Engine Speed/Timing Sensor Circuit - Test132
Engine Temperature Sensor Open or Short Circuit - Test140
Fuel Rail Pump Solenoid - Test145
Ignition Keyswitch Circuit and Battery Supply Circuit - Test150
Indicator Lamp Circuit - Test155
Injector Data Incorrect - Test158
Injector Solenoid Circuit - Test160
Speed Demand Circuit (Analog) - Test168
Speed Demand Circuit (Digital) - Test171
Starting Aid (Glow Plug) Relay Circuit - Test174
Wastegate Solenoid - Test178
Index183

Perkins 1106C - Page 119

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