Planmeca PlanMill 60 S

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21 Technical information

User's manual Planmeca PlanMill 60 S 95

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Table of Contents3
Introduction7
Information Regarding this Manual7
Intended Use7
Limitation of Liability8
Accessories and Modifications9
Associated Documentation10
Training11
Registering Your Product12
Annual Maintenance13
Symbols14
Symbols on Product Labels14
Packaging Symbols14
Disposal Symbols15
For Your Safety16
Safety Equipment of Milling Unit16
Stopping Milling Unit Quickly17
Access Doors17
Personnel Requirements17
Qualifications18
Safety Instructions for Operation18
Residual Risks and Fundamental Dangers21
Reasonably Foreseeable Misuses22
General Hazards22
Danger Due to Electrical Energy22
Mechanical Hazards23
Fire Hazard24
Substance Hazards24
Noise / Sound Emissions25
Freeing a Trapped Person26
Fire Protection26
In Case of Fire26
Radiation Hazards27
Dangers Due to High Temperatures27
System Description28
Materials28
Coolant Lubricant28
Milling Tools29
Planmeca 60 S Milling Unit30
Front View30
Light Indicators31
Side View32
Rear View33
Air Pressure Regulator33
Connection Panel35
Processing Area36
Workpiece Holder with Tool Magazine36
Coolant Lubricant System37
Coolant Lubricant Tank37
Coolant Lubricants38
Axis Arrangement39
View of Axis Arrangement39
Coordinate System39
Assignment of Movement Axes40
Extraction System41
Dry Vs. Wet Milling Process42
Switching Milling Unit On/Off43
Switching Milling Unit on43
Switching Milling Unit off43
Control Software44
Top Bar44
Options44
Menu Selection45
Jobs Menu45
Milling Files Display45
Options for Milling Files46
Processing Status Display46
Machining Options47
Required Tools with Status Display47
Tools Menu47
Overview of Tool Stations and Assignment48
Edit Tool Stations49
Tool Information50
Settings Menu50
Move to Positions50
General51
Cleaning and Maintenance51
Calibration52
Functions52
Temperature53
Positions54
Appearance54
Wi-Fi54
Network Drives55
Jobs55
About this Machine56
Help and Contact57
Planmeca Plancam Software as Part of Milling Process58
Adapters59
Attaching C-Clamp Adapter59
Glass Ceramic Adapter61
Attaching Glass Ceramic Adapter61
Adapters for Premilled Abutments63
DESS Adapter63
Medentika Adapter66
Nt-Trading Adapters70
Operating Milling Unit73
Operating Modes73
Automatic Mode73
Setup Mode73
Inserting Workpiece/Blank74
Removing Workpiece75
Loading Tool Magazine77
Assigning Tools78
Changing Tools in Spindle78
Replacing Tools in Magazine79
Milling79
Before Milling79
Preparing for Dry Milling80
Preparing for Wet Milling81
Switching between Wet and Dry Milling82
Starting Milling Process83
Cleaning and Maintenance84
Cleaning and Maintenance Plan84
Safety Instructions for Cleaning and Maintenance85
Suitable Cleaning Products86
Surfaces86
Protective Door86
Milling Chamber87
Milling Spindle87
Collet88
Cleaning Collet89
Guide Rails and Drive Shafts90
Extraction Systems90
Lights90
Ventilation Fan Filters90
Coolant Lubricants90
Coolant Lubricant Tank90
Condensate Container91
Periodic Inspections91
Annual Maintenance Tasks91
Calibrating Milling Unit92
Milling Calibration Bodies92
Setting Calibration Bodies92
Troubleshooting94
Safety Instructions for Troubleshooting94
Troubleshooting Table95
Disposal96
Technical Information97
Technical Specifications97
Dimensions100
Space Requirements102
Operating Space Requirements102
Service and Maintenance Space Requirements103
Appendix A: Extraction System (Optional)104
Safety Instructions104
Symbols Used104
Electrical Safety104
Dangers to Eyes, Breathing and Skin104
Warning and Information Labels104
Installation106
Extractor Overview106
Installing Extractor106
Filter Blocked Signal107
Remote Stop/Start107
Electrical Supply Connection107
General Safety Requirements107
Operation108
Manual Operation108
Maintenance108
Cleaning Unit108
Replacing Filters108
Pre Filter Replacement109
Consumable Spares109
Maintenance Protocol110
Filter Disposal110
Troubleshooting110
Technical Specifications110

Planmeca PlanMill 60 S - Page 101

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