16 Operating milling unit................................................................................................................................67
16.1 Operating modes..........................................................................................................................67
16.1.1 Automatic mode........................................................................................................... 67
16.1.2 Setup mode..................................................................................................................67
16.2 Inserting workpiece/blank.............................................................................................................68
16.3 Removing workpiece.................................................................................................................... 69
16.4 Loading tool magazine................................................................................................................. 71
16.5 Assigning tools............................................................................................................................. 72
16.6 Changing tools in spindle............................................................................................................. 72
16.7 Replacing tools in magazine.........................................................................................................73
16.8 Milling........................................................................................................................................... 73
16.8.1 Before milling............................................................................................................... 73
16.8.2 Preparing for dry milling............................................................................................... 74
16.8.3 Preparing for wet milling...............................................................................................75
16.8.4 Switching between wet and dry milling........................................................................ 76
16.8.5 Starting milling process................................................................................................ 77
17 Cleaning and maintenance.......................................................................................................................78
17.1 Cleaning and maintenance plan...................................................................................................78
17.2 Safety instructions for cleaning and maintenance........................................................................79
17.3 Suitable cleaning products........................................................................................................... 80
17.4 Surfaces....................................................................................................................................... 80
17.5 Protective door............................................................................................................................. 80
17.6 Milling chamber............................................................................................................................ 81
17.7 Milling spindle...............................................................................................................................81
17.8 Collet............................................................................................................................................ 82
17.8.1 Cleaning collet..............................................................................................................83
17.9 Guide rails and drive shafts..........................................................................................................84
17.10 Extraction systems....................................................................................................................... 84
17.11 Lights............................................................................................................................................84
17.12 Ventilation fan filters..................................................................................................................... 84
17.13 Coolant lubricants.........................................................................................................................84
17.14 Coolant lubricant tank...................................................................................................................84
17.15 Condensate container.................................................................................................................. 85
17.16 Periodic inspections......................................................................................................................85
17.17 Annual maintenance tasks........................................................................................................... 85
18 Calibrating milling unit...............................................................................................................................86
18.1 Milling calibration bodies.............................................................................................................. 86
18.2 Setting calibration bodies............................................................................................................. 86
19 Troubleshooting........................................................................................................................................88
19.1 Safety instructions for troubleshooting......................................................................................... 88
19.2 Troubleshooting table...................................................................................................................89
20 Disposal....................................................................................................................................................90
21 Technical information................................................................................................................................91
21.1 Technical specifications................................................................................................................91
21.2 Dimensions...................................................................................................................................94
21.3 Space requirements..................................................................................................................... 96
21.3.1 Operating space requirements.....................................................................................96
21.3.2 Service and maintenance space requirements............................................................ 97
Appendix A: Extraction system (optional)........................................................................................................... 98
A.1 Safety instructions........................................................................................................................ 98
A.1.1 Symbols used...............................................................................................................98
Table of contents
User's manual Planmeca PlanMill 60 S