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9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
3. Drain the engine oil and engine coolant prior to
engine removal (see Chapter 2).
4. Disconnect the (-) negative battery cable from the
battery.
5. Remove the seat.
6. Remove the rear cargo box as an assembly (see
Body / Frame Chapter). Remove the box tilt shock
lower mount pin and remove the box tilt shock from
the frame.
7. Loosen the clamps securing the intake duct to air
box rubber boot to the throttle body. Disengage the
assembly from the boots and place off to the left
side.
NOTE
Be sure dirt and debris do not enter the engine, air box
or throttle body. Use clean shop towels to plug engine
and air box intake holes.
8. Remove the outer clutch cover, driven clutch, drive
belt, drive clutch and inner clutch cover. (see
Chapter 6).
NOTE
Be sure to use the correct Drive Clutch Puller (PA-
48595) to prevent damage to crankshaft.
9. Disconnect the stator wire connector and cut the tie
strap securing the wiring to the front engine mount
bracket. Replace tie strap for engine installation.
10. Disconnect the CPS sensor from the wiring harness.
11. Disconnect the ETC (item 8) , T-MAP sensor (item
7), harness leads from the throttle body.
12. Remove the throttle body assembly from the engine.
Insert a clean shop towel into the engine intake to
prevent foreign material from entering the engine.
Secure the throttle body assembly/cable to the
chassis.
13. Disconnect the fuel injector harness lead from the
fuel injector.
14. Place a shop to beneath the fuel line quick connector
to catch any fuel. Disconnect the fuel line from the
fuel rail by pressing in on the quick connector tabs.
15. Move fuel line to the left-hand side of the engine
compartment. Make note of line routing for
installation.
16. Remove the spark plug wire from the engine.
17. Remove (+) positive cable (Item 1) from the starter
motor.
18. Remove (-) negative cable (Item 2) from the starter
mounting nut. If desired, remove the remaining
starter motor bolt and remove the starter motor from
the engine.
19. Disconnect the upper engine coolant hose, bypass
hose and ECT harness connector.
ENGINE / COOLING SYSTEM
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