6
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
6.13
TORQUE
Engine to Transmission Coupler Take Up Nut:
60 in-lbs (6.7 Nm)
7. Fully insert the NEW engine to transmission coupler
bolts (3). Install NEW washers (5) and torque NEW
nuts (6) to specification.
TORQUE
Engine to Transmission Coupler Nuts:
88 ft-lbs (119 Nm)
8. Remove the lifting straps and overhead or portable
engine hoist and remove the spacer blocks previously
installed under the transmission and engine.
9. Install and properly route the gear position switch
connector (Item 8), speed sensor connector (Item 9),
crankshaft position sensor connector, shift bracket
bolts (Item 10), shift bracket (Item 11), shift cable
clevis pin and washer (Item 12) onto the
transmission.
10.Torque the (2) shift cable bracket bolts to
specification.
TORQUE
Shift Cable Bracket Bolts:
37 ft-lbs (50 Nm)
11. Install three wire ties to retain wire harness to
transmission and mounts.
12.Install and properly route the vent hose.
13.Lubricate the transmission splines and mid prop shaft
joint splines with Polaris All Purpose Grease. Install
the prop shaft onto the transmission output shaft (see
Chapter 7).
14.Install inner clutch cover, outlet duct, drive clutch,
driven clutch, belt and outer clutch cover (see
Chapter 6).
15.Install new spring ring (Item 13) on rear drive shafts.
Apply an anti-seize compound to the splines (Item
14).
16.Reinstall the driveshafts into the bearing carriers and
fasten the bearing carriers to the control arms. Torque
fasteners to specification.
TORQUE
Bearing Carrier Fasteners:
40 ft-lbs (54 Nm)
17.Install rear wheels and wheel nuts. Torque to
specification.
TORQUE
Steel Wheel Nuts:
36 ft-lbs (49 Nm)
Aluminum Wheel Nuts:
30 ft-lbs + 90º (41 Nm + 90º)
18.Properly lower the vehicle
19.Install cone washers and castle nuts for the
driveshafts. Torque to specification.
TRANSMISSION
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