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TRM10/GEN06
Precor TRM10/GEN06 User Manual
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© Precor Incorp
orated, Unauthorized
Repro
duction and Distribution Pro
hibited by Law
Page
15
P20 Console Ser
vice Software Access
The P20 console starts with
STOP
,
PAUSE
, or
RESET
, however the numeric
values of the service software code is assigned to the function keys in
the absence of the 10
-
key pad.
Figure
2
: P20 Console Access Keys
16
18
Table of Contents
Default Chapter
1
Service Manual
1
Table of Contents
3
Section 1 - about this Document
7
Section 2 - General Information
8
GEN-06/ TRM10 Treadmill Base
8
Lubricants
8
Electrical Requirements
8
Section 3 - Safety Guidelines
10
Section 4 - Operation Verification
11
Operation Verification
11
Procedure
11
Operation Verification Checklist
13
Section 5 - Standardized Service Access Codes
14
Service Access Codes
14
Accessing the Service Software
14
P80 Console
15
Access Code Table
16
P20 Console Service Software Access
17
Hardware Validation - Diagnostic Tests (51765761)
18
Club Parameter - Settings (5651565)
19
Information Display (65)
20
Section 6 - Theory of Operation
21
Consoles
21
Basic Operation of a Console
21
Consoles that Could Appear on the GEN-06 / TRM10 Treadmill Base
22
Console to Base Communication
24
Treadmill Base Operation
25
Power Entry
25
Lower Electronics Module
26
AC Drive Motor Controller
27
Auto-Stop
29
AC Lift System - Motion Control
30
AC Lift System - Position Monitoring
32
Section 7 - TRM Base Troubleshooting Procedures
33
Introduction to Treadmill Troubleshooting
33
Troubleshooting Tripped Breakers
33
If the Unit Trips the Wall Breaker
34
If the Treadmill Breaker (Power Switch) Is Tripped
35
Troubleshooting no Power to the Console
37
Standardized Error Codes
38
Error Codes
40
Error Code Table
41
Validating the Reported Failure
42
Troubleshooting Input Power & Control Error Codes
43
Error 05 - Key Depressed at Power up
43
Description
43
Possible Causes
43
Possible Remedies
43
Error 09 - Lower PCA Memory Test Errors
44
Description
44
Possible Cause
44
Possible Remedy
44
Error 12 - Watchdog (Lower PCA)
45
Description
45
Possible Causes
45
Possible Remedies
45
Error 15 - A.C. Input Voltage too High
46
Description
46
Possible Causes
46
Possible Remedies
46
Error 16 - A.C. Input Voltage too Low
48
Description
48
Possible Causes
48
Possible Remedies
48
Error 80, 81, 82, & 83 - P30 Machine Controls Not Working
49
Description
49
Possible Causes
49
Possible Remedies
49
Troubleshooting the 3 Phase AC Drive Motor System
50
Procedure
50
Error 20 - too Many Maximum Power Requests in 1 Second
53
Description
53
Possible Causes
53
Possible Remedies
53
Error 27 - too Much Drive Motor Current
54
Description
54
Possible Causes
54
Possible Remedies
54
Error 28 - Temperature too High
55
Description
55
Possible Causes
55
Possible Remedies
55
Error 29 - Excessive AC Input Current
56
Description
56
Possible Causes
56
Possible Remedies
56
Troubleshooting the Incline System
57
Operation of Lift Motor for Testing
57
Error 40 - no Lift Motion Detected
58
Description
58
Possible Causes
58
Possible Remedies
58
Error 42 - Lift Position Value out of Range
63
Troubleshooting Procedure
63
Description
63
Possible Cause
63
Possible Remedies
63
Error 44 - Un-Commanded Lift Motion
66
Description
66
Possible Causes
66
Possible Remedies
66
Error 45 - Lift Moving in Wrong Direction
67
Description
67
Possible Causes
67
Possible Remedies
67
Troubleshooting Communications Errors
68
Error 30, 31, 32 and 33 - Communications Error
68
Description
68
Possible Causes
68
Possible Remedies
68
Error 37 - E-Stop Not Communicating
69
Description
69
Possible Cause
69
Possible Remedies
69
Running Belt & Deck Troubleshooting
70
Procedure
70
Troubleshooting the Auto Stop Feature
72
Error 60 or "Temporarily out of Order" - Auto Stop Not Working
75
Description
75
Possible Causes
75
Possible Remedies
75
Error 61 or "Temporarily out of Order" - Auto Stop Not Present
77
Description
77
Possible Causes
77
Possible Remedies
77
Troubleshooting Heart Rate Issues
79
Hand Held Heart Rate Does Not Work
79
Wireless Heart Rate Does Not Work
80
Possible Sources of Interference Signals Include, but NOT LIMITED to
80
Section 8 - Replacement Procedures
81
Replacing the Line Cord
81
Replacing the Circuit Breaker
83
Replacing the Line Filter
85
Replacing the Input Module
87
Replacing the Auto Stop Sensor
89
Replacing the Auto Stop Magnet
91
Replacing Drive Motor
94
Replacing the Incline Motor
95
Replacing the Incline Platform
98
Replacing the Power Control Module
100
Replacing the End Cap or Belt Guard
102
Drive Belt Replacement
104
Replacing the Drive Roller
107
Take up Roller Replacement
111
Running Belt And/Or Deck Replacement
113
Section 9 - Adjustment Procedures
121
Adjusting Drive Belt Tension
121
Tensioning the Running Belt
124
Running Belt Tracking Adjustment
126
Calibrating the Lift Motor
127
Section 10 - Preventive Maintenance
129
Regular Preventative Maintenance - Performed by Owner
129
Daily
129
Weekly: (Plus Daily Preventive Maintenance)
129
Monthly: (Plus Daily and Weekly Preventive Maintenance)
131
On-Site Preventative Maintenance - Performed by Service Technician
132
Preventative Maintenance Checklist (Facility Personnel)
135
To be Done Daily
135
To be Done Weekly: All of the above Plus
135
To be Done Monthly: All of the above Plus
135
Preventative Maintenance Checklist (Service Technician)
136
Section 11 - Block Diagram
137
Block Diagram - 120 Volt
137
Section 12 - Exploded View & Parts Identification
138
Exploded View
138
Parts Identification List
144
4
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Precor TRM10/GEN06 Specifications
General
Brand
Precor
Model
TRM10/GEN06
Category
Treadmill
Language
English
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