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Raypak TempTracker mod+ Hybrid User Manual

Raypak TempTracker mod+ Hybrid
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36 Raypak, Inc.
HTC# 059105-00D


Adjustablefrom1to10minutes Default:2minutes
Button: MENU/<System Settings>/<More Settings>/<Stage Settings>/Reaction Time
It is the amount of time it takes a single stage to affect the system.
After the control turns on a stage trying to meet the set point, it will not turn on another
stage until the Reaction Time has elapsed.
To determine the optimum time, start with a hot system. Then, turn on a single stage and
calculate how long it takes until the system temperature begins to respond to that stage.
That period should be set as the Reaction Time.
-STAGESETTINGS-
ReactionTime 2min
MinimumRuntime2min
BACKSAVE
--REACTIONTIME--
2min
[ ]
BACKSAVE

Adjustablefrom1to60minutes Default:2minutes
Button: MENU/<System Settings>/<More Settings>/<Stage Settings>/Min Runtime
This is the minimum amount of time any stage will run.
For the lowest stage of a unit, the Minimum Runtime starts after the purge cycle.
The Runtime does not apply to the last stage online. The Last Stage Hold applies in that
case.
Initially, set the Minimum Runtime to half the Reaction Time.
If the system tends to overshoot, reduce the Minimum Runtime. However, if boilers tend to
short cycle, increase the Minimum Runtime.
-MINIMUMRUNTIME-
2min
[ ]
BACKSAVE

The temperature limits set on the boilers MUST be set considerably higher than the
TempTracker mod+ Hybrid's Set Point for the reasons detailed below.
The TempTracker mod+ Hybrid sensor is located in a common header some distance from
the boilers.
As the temperature rises in the header and before reaching the sensor location, energy is
dissipated. Therefore, the temperature in the header could be lower than that registered by
boiler sensors.
In addition to the normal drop experienced between the boilers temperature and that
read by the TempTracker mod+ Hybrid sensor, the Last Stage Hold setting must be
accounted for. The boiler limit must be set above the Set Point PLUS the Last Stage Hold
PLUS the normal drop experienced in the piping.
Using the previous example of a 10°F Last Stage Hold with a 160°F Set Point, the boilers’
limits must be set enough over 170°F to prevent the boilers’ internal limits being reached.
In this situation, the boiler high limit should be set higher than 180°F to prevent erratic
operation.

The temperature limits set on
the boilers must be higher than
the TempTracker mod+ Hybrid
Max Water Temp. Read the
left section for details that will
prevent erratic system operation.

Table of Contents

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Raypak TempTracker mod+ Hybrid Specifications

TempTracker mod+ Hybrid

Operating Environment IconOperating Environment
operating temperature20°F/-6°C to 130°F/54°C
operating humidity20% to 80% non-condensing
control sensor rangesminus 35°F/-37°C to 250°F/121°C
Power IconPower
voltage input120 VAC 60 Hz
power consumption12 VA Max
output relay ratings1 Amp inductive (⅛ HP), 6 Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits
Weight and Dimensions IconWeight and Dimensions
dimensions11"W x 9" H x 3 ¾" D
weight2.5 pounds

TempTracker mod+ Hybrid

Power IconPower
output relay ratings1 Amp inductive (⅛ HP), 6 Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits
power backupLithium coin battery, 100 days minimum
add-on extension panelsup two Extension Panels using RS485 (RJ45 or RJ11)
Temperature Control IconTemperature Control
ignition point1 to 50%
modulation start point0 to 100%
outdoor cutoff range20°F/-6°C to 100°F
Operating Environment IconOperating Environment
minimum water temperature50°F/10°C to 170°F/77°C
maximum water temperature90°F/32°C to 240°F/116°C
offset adjustmentminus -40°F°/-22°C° to plus 40°F°/22°C°

Extension

Output Specifications IconOutput Specifications
boiler outputs(6) N.O. S.P.S.T.
modulating output types(6) 4-20mA and 0-10V
output relay ratings1 Amp inductive (⅛ HP), 6Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits

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