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Raypak TempTracker mod+ Hybrid User Manual

Raypak TempTracker mod+ Hybrid
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40 Raypak, Inc.
HTC# 059105-00D

The TempTracker mod+ Hybrid display layout reserved the second line for message indications. The following is a list of the most
common Message Display Line information:
Boost To 170˚F The Boost has started 30 minutes before the Day Schedule setting and the Boost temperature is 170˚F.
See "Boost Mode" on page 26.
DHW Call (180˚F) There is an indirect DHW call. The TempTracker mod+ Hybrid will raise the system Set Point to the
indicated temperature. DHW increases calculated temperature to the DHW Set Point. See "Indirect
Domestic Hot Water Set Point" on page 26.
Holding Until 150˚F The Lead boiler is in Last Stage Hold. This example shows that the lead stage will turn off when system
temperature reaches 150˚F. See "Last Stage Hold" on page 34.
Interface Module Error There is no communication to the BACnet Module Interface while the BACnet Mode is set to Enable.
See "BACnet Mode" on page 27.
Lag Delay: 123 The lead boiler is at 100% and the remaining purge time to start the lag boiler in seconds is 123. See "Lag
Delay" on page 35.
Outdoor Cutoff The outdoor temperature is above the Outdoor Cutoff setting. No boilers will be active for heating. See
"Outdoor Cutoff Temperature" on page 32.
Prove Failure After boilers have run for some time, Prove signal has ended. All boilers set to Auto or Standby will
de-energize. However, the System relay will remain energized. See "Prove/Indirect Domestic Hot Water
(DHW) Priority" on page 25 and "Wiring the Prove" on page 13.
Purge Delay: 23 A boiler is in purge cycle and the remaining purge time in seconds is 23. See "Purge Delay" on page 33.
Setback to: 130˚F The Night Schedule or Setback input is active. Current Setback temperature is 130˚F. See "Setback"
on page 33. See "Day/Night Schedules" on page 37.
Shutdown Active The Shutdown Terminals are Shorted. No boilers will be active. See "Shutdown/Tstat/Setback Mode" on
page 26. Also See "Wiring the Shutdown, Tstat, or Setback" on page 12.
Summer The control is set to Summer. No heat is active. See "Season" on page 31.
Switch in: 00:30 The switch from one group to the other will take place after 30 minutes. See "Switch Delay" on page 22.
System Run-On: 46 The System relay is ON for the System Run-On Delay. This example shows that it will remain in System
Run-On for an additional 46 seconds before turning off. See "System Run-On" on page 33.
Tstat Call The Tstat Terminals are Shorted. Boilers will be active. See "Shutdown/Tstat/Setback Mode" on page 26.
Waiting for Prove The System relay is ON and the prove terminals are open before the lead boiler relay can energize. See
"Prove/Indirect Domestic Hot Water (DHW) Priority" on page 25.

Button: STAGE/
The Stage menu provides adjustment for each of the individually boiler operations.
In most installations, all active boiler adjustments are the same, but each can be congured
differently if desired.
If the boilers are not set up properly, the TempTracker mod+ Hybrid operation may appear
to be erratic.
When the STAGE button is depressed, the Boiler A settings menu will be shown.
Make all the appropriate settings for Boiler A (See below).
After completing all the settings for Boiler A (See below), you have the option of copying
these settings to all other modulating boilers. Everything but the Mode -- Auto/Standby/
Manual/Off/On -- will be copied.
Then select the <NextStage> option from the menu to reach the Boiler B settings
menu. Continue until all boilers have been set.
If an Extension is connected to the TempTracker mod+ Hybrid and the stages have been set
through the Startup menu, then scrolling through stages using the <NextStage> and
<PrevStage> menu options will scroll through the Extension stages as well.

To change the TempTracker mod+ Hybrid settings, the Program/Run Switch must
be set to Program. The switch is located under the Enclosure Wiring Cover for
security. The Enclosure Wiring Cover can be secured using a lock.
Modulating Boiler Stage Menu
STAGEASETTINGS
Mode Auto
Ignition% 1%
ModStart% 80%
<PrevStage>
<NextStage>
CopySettings
BACKSELECT
Sequencing Boiler Stage Menu
STAGEASETTINGS
Mode Auto
<PrevStage>
<NextStage>
BACKSELECT
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
HYBRID

Table of Contents

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Raypak TempTracker mod+ Hybrid Specifications

TempTracker mod+ Hybrid

Operating Environment IconOperating Environment
operating temperature20°F/-6°C to 130°F/54°C
operating humidity20% to 80% non-condensing
control sensor rangesminus 35°F/-37°C to 250°F/121°C
Power IconPower
voltage input120 VAC 60 Hz
power consumption12 VA Max
output relay ratings1 Amp inductive (⅛ HP), 6 Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits
Weight and Dimensions IconWeight and Dimensions
dimensions11"W x 9" H x 3 ¾" D
weight2.5 pounds

TempTracker mod+ Hybrid

Power IconPower
output relay ratings1 Amp inductive (⅛ HP), 6 Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits
power backupLithium coin battery, 100 days minimum
add-on extension panelsup two Extension Panels using RS485 (RJ45 or RJ11)
Temperature Control IconTemperature Control
ignition point1 to 50%
modulation start point0 to 100%
outdoor cutoff range20°F/-6°C to 100°F
Operating Environment IconOperating Environment
minimum water temperature50°F/10°C to 170°F/77°C
maximum water temperature90°F/32°C to 240°F/116°C
offset adjustmentminus -40°F°/-22°C° to plus 40°F°/22°C°

Extension

Output Specifications IconOutput Specifications
boiler outputs(6) N.O. S.P.S.T.
modulating output types(6) 4-20mA and 0-10V
output relay ratings1 Amp inductive (⅛ HP), 6Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits

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