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Raypak TempTracker mod+ Hybrid User Manual

Raypak TempTracker mod+ Hybrid
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TempTracker mod+ Hybrid Installation and Operation Manual 5
HTC# 059105-00D

The TempTracker mod+ Hybrid has multiple operating modes that satisfy most
hydronic systems. It changes the System Set Point based on outdoor temperature
(Outdoor Reset). The TempTracker mod+ Hybrid varies the temperature of the
circulating heating water in response to changes in the outdoor temperature. The
heating water temperature is controlled through the modulation or sequencing of the
stages.
The TempTracker mod+ Hybrid also controls the system circulating pump with an
adjustable Outdoor Cutoff. When the outdoor temperature is above the Outdoor
Cutoff, the pump is off and no heating water is circulated through the system. When
the outdoor temperature drops below the Outdoor Cutoff, the system pump relay is
activated and the heating water circulates through the system. The temperature of
the heating water is controlled by the Reset Ratio, Water Offset, and changes with
Outdoor temperature.

When a building is being heated, heat escapes through the walls, doors, and windows
to the colder outside air. The colder the outside temperature, the more heat escapes.
If you can input heat into the building at the same rate that it is lost out of the
building, then the building temperatures will remain constant. The Reset Ratio is an
adjustment that lets you achieve this equilibrium between heat input and heat loss.
The starting point for most systems is the 1.00 (OD):1.00 (SYS) (Outdoor
Temperature : Heating Water Temperature) ratio. This means that for every degree
the outdoor temperature drops, the temperature of the heating water will increase
one degree. The starting point of the curves is adjustable, but comes factory selected
at 70°F Outdoor Temperature and 100°F Water Temperature. For example with
a 1.00 (OD):1.00 (SYS) ratio, if the outdoor temperature is 50°F, this means the
temperature has fallen 20° from the starting point of 70°F. Therefore, the heating
water temperature will increase 20° to 120°F.
Each building has different heat loss characteristics. A very well insulated building
will not lose much heat to the outside air, and may need a Reset Ratio of 2.00
(OD):1.00 (SYS) (Outdoor:Water). This means the outdoor temperature would have
to drop 2 degrees to increase the water temperature 1 degree. On the other hand, a
poorly insulated building with insufcient radiation may need a Reset Ratio of 1.00
(OD):2.00 (SYS). This means that for each degree the outdoor temperature dropped
the water temperature will increase 2 degrees. The TempTracker mod+ Hybrid has a
full range of Reset Ratios to match any buildings heat loss characteristics.
A heating curve that relies not only on Outdoor temperature but also on the type of
radiation will improve heat comfort. The following are suggested initial settings for
different types of radiation based on average building insulation and heat loss. The
contractor can ne tune these adjustments based on the specic building need.
  
Radiators (Steel & Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F
Baseboard (Finned copper tube& Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F
Radiant (High Mass/Concrete) 4.00 (OD) : 1.00 (SYS) -10˚F
Radiant (Low Mass/Joists) 2.00 (OD) : 1.00 (SYS) -10˚F
Fan Coils & Air Handlers 1.00 (OD) : 1.00 (SYS) 20˚F
Outdoor Temperature
Water Temperature
70 405060
130
120
110
100
Outdoor Temperature
Water Temperature
70 405060
110
100
90
80
Outdoor Temperature
Water Temperature
70 405060
150
140
130
120
1:4
With a 0° Offset, the
Reset curves begin at
100° Water Temperature.
With a -20° Offset, the
Reset curves begin at
80° Water Temperature.
With a +20° Offset, the
Reset curves begin at
120° Water Temperature.
1:4
1:4 1:1
1:1
1:1
4:1
4:1
4:1
90
100
+20 Offset
-20 Offset
Outdoor Temperature
Water Temperature
70 405060
130
120
110
100
1:4 1:1
4:1
Colder
Warmer
Outdoor Temperature (in °F)
70 60
50
40 20
30 0 -10
10 -20
100
120
110
130
140
150
160
180
170
190
200
210
220
1:3 1:2 1:1.5
1:1.25
1:1
1.25:1
1.5:1
2:1
3:1
4:1
Water Temperature (in °F)
Reset Ratio Curves
Reset Ratio is Presented as
Outdoor Temp. : Water Temp. Ratio
1:4

Table of Contents

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Raypak TempTracker mod+ Hybrid Specifications

TempTracker mod+ Hybrid

Operating Environment IconOperating Environment
operating temperature20°F/-6°C to 130°F/54°C
operating humidity20% to 80% non-condensing
control sensor rangesminus 35°F/-37°C to 250°F/121°C
Power IconPower
voltage input120 VAC 60 Hz
power consumption12 VA Max
output relay ratings1 Amp inductive (⅛ HP), 6 Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits
Weight and Dimensions IconWeight and Dimensions
dimensions11"W x 9" H x 3 ¾" D
weight2.5 pounds

TempTracker mod+ Hybrid

Power IconPower
output relay ratings1 Amp inductive (⅛ HP), 6 Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits
power backupLithium coin battery, 100 days minimum
add-on extension panelsup two Extension Panels using RS485 (RJ45 or RJ11)
Temperature Control IconTemperature Control
ignition point1 to 50%
modulation start point0 to 100%
outdoor cutoff range20°F/-6°C to 100°F
Operating Environment IconOperating Environment
minimum water temperature50°F/10°C to 170°F/77°C
maximum water temperature90°F/32°C to 240°F/116°C
offset adjustmentminus -40°F°/-22°C° to plus 40°F°/22°C°

Extension

Output Specifications IconOutput Specifications
boiler outputs(6) N.O. S.P.S.T.
modulating output types(6) 4-20mA and 0-10V
output relay ratings1 Amp inductive (⅛ HP), 6Amp resistive at 120 VAC 60 Hz, 15 A total for all circuits

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