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4-004
How to Use Fault Diagnosis Flow Chart
3. How to Use Fault Diagnosis Flow Chart
1. Fault diagnosis code numbers
1) Electric system: E-01 to E-09
2) Hydraulic and mechanical systems: H-01 to H-09
2. How to use the fault diagnosis flow chart
q Fault diagnosis code number and fault symptom
On top of the flow chart are code number and fault symptom.
w General precautions
Under the code number and fault symptom are precautions with mark
. Take necessary
measures as instructed by these precautions when making the inspection described in each
checking instruction box ().
e Sub classification
To make dignosis easier or simplify the flow chart, fault symptom is subclassified. Ex. a) Starter
does not run.
r How to make diagnosis
Each box () contains a diagnosis procedure. Depending upon the result inspection or
measurement, proceed to YES or NO line.
Normally, if the result is YES then proceed to the upper line. If NO then go to the lower line.
The number above each box () is a reference number. It does not mean a sequence in
which diagnosis procedure should proceed.
Example
q E-10 Headlamps do not work
w It is assumed that other electric circuits are normal.
Take the voltage measurement with the starter switch ON.
e a) Tail lamps and work lamps are also faulty.
r
NO
1
YES
Possible cause
Remedy
Wire R from lamp switch
terminals 1 and 4 to fuse not
connected or incorrectly
connected.
Lamp switch faulty
Repair or renew
wire.
Renew.
Is stated voltage
present at lamp
switch terminals 1
and 4 that carry
wire R?
• 1014V
YES
NO
1

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